Mechanized Production High Quality Service 100T/D Mango Jam Making Machine

Product description of the mango processing line

The mango processing line can produce from raw mango to various final products. Popular products such as Mango Pulp, Mango Puree, Mango Concentrate Paste, Mango Sauce, Mango Juice and Mango Drink Production Line are manufactured from fresh mango to finished product in aseptic drum packaging.

The processing line mainly includes raw mango receiving system, cleaning system, sorting system, drilling system, preheating system, boiling cleaning system, filtration system, concentration system and sterilization system. and aseptic filling system. The final product is then available in a drum aseptic bag.Also, the mango paste in aseptic bag in drum cans can be used in mango juice beverages, sauces, filling stand-up bags, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, tongs, etc.

Gofun can not only provide tomato processing equipment for your factory, but also provide a one-stop solution from A to Z, including:

• technical advice
• Individual offer design
• Equipment manufacturing
• Commissioning and onsite training
• 1 year after-sales service warranty
• Lifetime service
• package design and purchase

Main parameters of the mango production line

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

Once the fresh mangoes arrive, usually in large trucks, manual unloading becomes very difficult. So we designed an unloading platform and used water guns to unload fresh mangoes from the truck. We also use water to deliver fresh mangoes to the production line. Also, the unloading platform has another function to pre-wash the fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Wash fresh fruit well before chopping. For cleaning, you can use a foam washer together with a brush and a spray washer. Additional cleaning steps can be added if cleaning demand is high. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango peeler runs at 1470rpm and crushes fresh mangoes to ensure that all mango seeds and skins are perfectly clean. This significantly reduces waste and increases pulp yield. The core is sent from the mill and the pulp is pumped to the next stage.

6. Preheating

The preheater is used to heat the product after the crusher, the temperature is adjustable, usually from 45℃ to 85℃. This processing step will help increase the amount of juice for the next step, and can also protect the color and flavor of the final product.

7. Pulper and refiner

The machine also runs at 1470 rpm, which forces centrifugal force and product through the sieve, which helps clean the product. A two-stage pulper and refiner are typically used. The sieves for each stage are different, the first stage sieves are larger and the second stage sieves are smaller. The output of two stage tomato pulp machine can reach 60-75%. After boiling, separate the tomato skin and seeds from the tomato pulp. The machine runs with high performance and stable performance. It is easy to operate and you can change the screen. Suitable for many kinds of fruits, such as passion fruit, tomatoes, peaches, apricots, mangoes, apples, etc.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For mango pulp puree, we use tube type sterilizer for sterilization. Sterilization temperature and holding time are adjustable. With this machine, we will heat the tomato paste to a very high temperature of about 115℃, holding for 30 seconds, and then immediately cooling to room temperature. In this way, you can also protect the dough and nutrients of the tomato paste as much as possible. The whole system adopts programmable control. The operating system uses a human-machine interface of the image, which is convenient for intuitively understanding the working status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube-in-tube sterilizer. It's a closed cycle. Before production, the cycle will be fully sterilized to ensure aseptic environment. And the filling cavity is also protected by steam to ensure that the filling environment is also aseptic. Security - providing various security methods. Using mirror welding technology to ensure a neat and smooth welding line. Separate control panel. CIP and auto SIP available with the sterilizer. Easy to adjust to match different volumes and sizes of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.