Sterilizer for apple juice complete flavored beverage processing line stable performance
Our equipment allows for customizable sterilizing temperature and holding time. With this capability, fruit or vegetable juice, paste, or pulper can be heated to a high temperature of around 115℃, held for 30 seconds, and rapidly cooled to ambient temperature. The UHT sterilizer is specifically designed to preserve the taste and nutritional value of fruits or vegetables to the maximum extent possible.
The working principle of UHT sterilizer:
Put the product from a storage tank mounted for the sterilizer into the heat exchanger unit.
Heat the product by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product, then cool down Into filling temperature by cooling water or chilled water.
Before each production shift, sterilize in place the system with aseptic filler together by superheated water.
Following each production shift, the system, including the aseptic filler, is thoroughly cleaned in place using hot water, alkaline solution, and acid solution.
Model | GFM10D1000 | GFM10D3000 | GFM10D5000 | GFM10D8000 |
capacity(L/H) | 1000 | 3000 | 5000 | 8000 |
power(KW) | 15 | 25 | 40 | 72 |
System design pressure(MPa) | 4 | 5 | 10 | 16 |
Steam consumption(kg/h) | 250 | 750 | 1300 | 2000 |
Compressed air consumption(m³/h) | 12 | 12 | 12 | 12 |
Cooling water consumption(t/h) | 15 | 25 | 45 | 70 |
Material sterilization temperature(℃) | 90-125 | 90-125 | 90-125 | 90-125 |
Sterilization time(s) | 120-180 | 120-180 | 120-180 | 120-180 |
Feed temperature(℃) | 60-68 | 60-68 | 60-68 | 60-68 |
Discharge temperature(℃) | ≤40 | ≤40 | ≤40 | ≤40 |
Exterior dimension(mm) | 9500X2100X3000 | 1100X2100X3000 | 1200X2400X3000 | 1300X2500X3000 |
Shanghai Gofun Machinery Company offers a wide range of sterilization processing lines, including tubular type sterilizers, tube in tube type sterilizers, and more. These lines have processing capacities ranging from 20 tons/day to 1500 tons/day and can be used for processing various fruits with similar characteristics. The tubular type sterilizer is designed for quick sterilization, lasting only 30 seconds, ensuring product freshness. The sterilization rate is guaranteed to be at least 75%. The resulting products have excellent taste and appealing color. For different capacities, the option of a multi-effect evaporator is available. The choice between a fully automatic or semi-automatic line can be made based on cost considerations.
Advantages
Both the material and the heating medium are heated by non-contact heat exchange in their respective sealing systems to ensure the hygienic safety of the material.
The sterilization time is short to ensure that the nutrients of the material are not destroyed.
The machine is made of food grade stainless steel to ensure that beverages and food equipment meet national safety and health requirements.
Good heat transfer performance, high heat recovery and low energy consumption
The main control components, valve parts and supporting parts are imported parts with long service life.
It adopts PLC control to automatically control the heating temperature, hot water temperature and steam flow rate of each section of material, and is equipped with automatic feeding system to ensure the material achieves sterilization effect.
The device has the advantages of simple structure, convenient cleaning, convenient operation and low maintenance cost.
Company Information
Shanghai Gofun Machinery Co., Ltd. is a technology-oriented private joint-stock enterprise specializing in the design and manufacturing of complete fruit and vegetable processing and packaging equipment. The company is dedicated to providing comprehensive solutions for fruit and vegetable processing projects. From process design, plant layout, equipment design, manufacturing, installation, to after-sales service, every aspect is customized to meet the specific needs of customers. With nearly 20 years of focus in the fruit and vegetable industry, the company has successfully completed over 100 domestic and international engineering projects, accumulating extensive experience in processing technology and equipment for fruit juice, paste, dried fruits, and beverages. By incorporating European design concepts and automation control technology, continuous improvements in production and manufacturing have significantly enhanced fruit and vegetable processing technology.