Sterilizer for apple juice complete flavored beverage processing line stable performance
Our equipment allows for customizable sterilizing temperature and holding time. With this capability, fruit or vegetable juice, paste, or pulper can be heated to a high temperature of around 115℃, held for 30 seconds, and rapidly cooled to ambient temperature. The UHT sterilizer is specifically designed to preserve the taste and nutritional value of fruits or vegetables to the maximum extent possible.
The working principle of UHT sterilizer:
Put the product from a storage tank mounted for the sterilizer into the heat exchanger unit.
Heat the product by superheated water till the sterilizing temp and hold the product under the temp for sterilizing the product, then cool down Into filling temperature by cooling water or chilled water.
Before each production shift, sterilize in place the system with aseptic filler together by superheated water.
Following each production shift, the system, including the aseptic filler, is thoroughly cleaned in place using hot water, alkaline solution, and acid solution.
Model | GFM10D1000 | GFM10D3000 | GFM10D5000 | GFM10D8000 |
capacity(L/H) | 1000 | 3000 | 5000 | 8000 |
power(KW) | 15 | 25 | 40 | 72 |
System design pressure(MPa) | 4 | 5 | 10 | 16 |
Steam consumption(kg/h) | 250 | 750 | 1300 | 2000 |
Compressed air consumption(m³/h) | 12 | 12 | 12 | 12 |
Cooling water consumption(t/h) | 15 | 25 | 45 | 70 |
Material sterilization temperature(℃) | 90-125 | 90-125 | 90-125 | 90-125 |
Sterilization time(s) | 120-180 | 120-180 | 120-180 | 120-180 |
Feed temperature(℃) | 60-68 | 60-68 | 60-68 | 60-68 |
Discharge temperature(℃) | ≤40 | ≤40 | ≤40 | ≤40 |
Exterior dimension(mm) | 9500X2100X3000 | 1100X2100X3000 | 1200X2400X3000 | 1300X2500X3000 |
Shanghai Gofun Machinery Company provides a diverse selection of sterilization processing lines, which include tubular type sterilizers, tube in tube type sterilizers, and more. These processing lines have varying capacities, ranging from 20 tons/day to 1500 tons/day, and are suitable for handling various fruits that share similar characteristics. The tubular type sterilizer is specifically designed for rapid sterilization, completing the process in just 30 seconds to ensure optimal product freshness. The sterilization rate is guaranteed to be at least 75%, resulting in products with outstanding taste and appealing color. In terms of different capacities, customers have the option to choose a multi-effect evaporator. Moreover, the choice between a fully automatic or semi-automatic line can be made based on cost considerations.
Advantages
Both the material and the heating medium are heated by non-contact heat exchange in their respective sealing systems to ensure the hygienic safety of the material.
The sterilization time is short to ensure that the nutrients of the material are not destroyed.
The machine is made of food grade stainless steel to ensure that beverages and food equipment meet national safety and health requirements.
Good heat transfer performance, high heat recovery and low energy consumption
The main control components, valve parts and supporting parts are imported parts with long service life.
It adopts PLC control to automatically control the heating temperature, hot water temperature and steam flow rate of each section of material, and is equipped with automatic feeding system to ensure the material achieves sterilization effect.
The device has the advantages of simple structure, convenient cleaning, convenient operation and low maintenance cost.
Company Information
Shanghai Gofun Machinery Co., Ltd. is specialized in design and manufacturing fruit and vegetable processing equipment, specializing in providing turnkey solution for all kinds of fruit and vegetable processing lines. Gofun has rich experience in providing service for engineering projects, and had strong ability to solve technical problems and to develop new products. Gofun has absorbed the advantages of European design concept and automation control technology, and constantly improve in the production, manufacturing, installation and commissioning, so that the fruit and vegetable juice processing technology has been comprehensively improved.
We are specialized in designing and manufacturing the whole processing line with daily processing capacity of 5 ~ 1500 tons of fruit and vegetable to produce juice, pulp, paste and etc. From the selection of manufacturing technology to the design and customization of cost-effective equipment, we are all tailor-made for customers. The processing equipment of tomato paste and juice, apple pulp and juice, mango juice, citrus juice, pineapple juice, peach juice, goji juice and other fruit and vegetable pulp and juice products designed and developed by the company have been well received by users in different regions of China. Meanwhile, the products are not only exported to Africa, Southeast Asia, South America and other regions, but also have good reputation in Europe, America and other developed countries.