1500 tons per day pineapple processing production line SUS304 automatic cleaning juice sterilization filling machine

Description

One of Gofun Machinery's standout offerings is its all-encompassing pineapple processing production line, facilitating the creation of an array of final products derived from fresh pineapples. These products encompass pineapple juice, concentrated juice, beverages, jam, dried pineapple, and beyond. The packaging choices for these items are extensive and encompass a range of options like aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, roofed bottles, and more. Among the most sought-after industrial pineapple processing production lines are:

1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line

Advantages

Shanghai Gofun Machinery Company's pineapple processing line is highly esteemed for its outstanding efficiency, water-conserving design, elevated extraction rate, rigorous quality control, safety measures for operators, and more.

The pineapple processing production line encompasses various pivotal stages, including cleaning, sorting, crushing, belt juice extraction, enzymatic hydrolysis, filtration, evaporation, sterilization, and filling. Each phase is meticulously crafted to adhere to global quality benchmarks and ensure the production of superior pineapple goods.

Commencing with the cleaning phase, the line ensures thorough elimination of impurities from the pineapples. Following sorting, the pineapples are crushed to efficiently extract the juice, with belt juice extraction optimizing the extraction rate.

Enzymatic hydrolysis is harnessed to enrich the flavor and fragrance of the pineapple products. Subsequently, the extracted juice undergoes filtration to eliminate any residual solids or impurities. Evaporation is then employed to concentrate the juice, enhancing its flavor profile.

Stringent sterilization measures are enforced to assure product safety and microbial control. Finally, the processed pineapple goods are meticulously filled into suitable packaging options.

Features

• Varied Processing Capacity: The processing capacity of the production line ranges from 20 tons per day to 1500 tons per day, catering to a wide range of production needs.
• Versatile Application: This processing line is designed to handle fruits with similar characteristics, offering flexibility in processing various types of fruits efficiently.
• Automated Disinfection Control System: The system ensures precise control over disinfection liquid concentration, effectively enhancing sterilization outcomes while regulating disinfection residue levels.
• Enhanced Output: Utilizing a tubular-type pasteurizer improves the output percentage of pineapple, optimizing production efficiency.
• Improved Efficiency: The incorporation of a high-efficiency belt juice extractor enhances juice extraction efficiency and yield, maximizing output.
• Energy-Efficient Practices: Through the implementation of an automatic PLC-controlled production process, labor intensity is reduced, and overall production efficiency is enhanced, leading to energy savings.
• Low-Temperature Vacuum Evaporation: This method minimizes flavor substance and nutrient losses during processing, preserving the quality of the final product.
• Energy Recovery Initiatives: Various energy recovery measures are employed to enhance energy utilization efficiency, significantly lowering production costs.
• Health and Safety Measures: The inclusion of a UHT sterilizer and aseptic filling machine ensures that the food is shielded from bacterial contamination, guaranteeing product safety and extending shelf life.
• Streamlined Cleaning Processes: Equipped with a self-contained CIP (clean-in-place) system throughout the production line, labor intensity is reduced, maintaining a high level of hygiene while saving on resources and time.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Support: At Shanghai Gofun Machinery Company, our team of specialized engineers excels in creating customized equipment lists tailored to match the distinct requirements, capacity needs, local voltage specifications, and workshop conditions of our clients. When designing the production process, we meticulously consider critical factors like water supply, power availability, steam requirements, and other pertinent aspects to ensure seamless integration with our customers' operations.

Quality Assurance: Upholding the highest standards, all materials used in our equipment are meticulously crafted from premium SUS304 stainless steel.

On-Purchase Assistance: Each machine is meticulously manufactured in strict accordance with contractual agreements and approved drawings. Upon the reception of full payment, we streamline the shipment process to ensure prompt delivery. For international shipments, our machines are meticulously packed in sturdy wooden crates, accompanied by comprehensive installation instructions.

Post-Purchase Support: Upon arrival at the buyer's workshop, our team swiftly coordinates the installation of the machines. We provide a one-year quality guarantee and pledge to offer continuous support and service throughout the entire lifespan of the equipment.