10-10T/D Tomato Sauce/Ketchup Processing Line All Can Be Customized
Product description of tomato processing plant
The tomato processing line is a comprehensive system designed to transform fresh tomatoes into a variety of popular products, such as tomato paste, tomato sauce, ketchup, and tomato juice. The line includes several key components that work together seamlessly to produce the final products.
The process begins with the fresh tomato receiving system, where the tomatoes are collected and inspected for quality. The tomatoes then go through a thorough washing system to remove any dirt or impurities. Next, a sorting system is employed to separate the tomatoes based on size, color, and ripeness, ensuring only high-quality ones proceed to the next stage.
Once sorted, the tomatoes are crushed and pulped to extract the juice and pulp. This step is carried out in the crushing system, which effectively breaks down the tomatoes into a homogeneous mixture. The resulting mixture undergoes further refining and is passed through a filtration system to remove any remaining solids or seeds, resulting in a smooth and consistent tomato base.
The tomato base is then concentrated through a concentration system to reduce its water content and intensify the flavor. Afterward, the concentrated tomato base goes through a sterilizing system to ensure its safety and extend its shelf life. This step is crucial for producing aseptic products that can be stored without refrigeration.
Finally, the aseptic filling system fills the sterilized tomato products into sterile bags, which are then packaged in drums. This packaging method helps maintain the product's quality and allows for easy transportation and storage. The aseptic bag in drums containing the final tomato paste or other products is ready for distribution and use in various culinary applications.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
And the tomato paste in aseptic bag in drum can be further produced to tomato ketchup, sauces, juice and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.
Main parameters of tomato production line
Product name: | One-stop solution for tomato processing line |
Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
Raw material: | Fresh tomato, tomato paste |
End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
Final product Brix: | 28%~30%, 36%~38% |
Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
The main material for machines: | Food grade SUS304 or SUS316 |
Warranty: | 12 months after commissioning |
Operator needed: | About 10~12 persons |
Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
(adjustable to client's country standard) | |
Advantages: | Energy-saving, high efficiency, water-saving |
Flowchart of tomato paste/ sauce or ketchup processing
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Company Profile
Gofun is the professional manufacturer in China with 16 years experience. Our main business includes:
We offer a comprehensive range of fruit and vegetable separation equipment to support various processing stages. This includes equipment for cleaning, sorting, crushing, pulping, refining, evaporation, sterilization, filling, packaging, pasteurization, high-pressure processing (HPP), and more.
Our expertise extends to providing complete fruit processing plants tailored to specific needs. We specialize in designing and delivering processing plants for various fruits, including tomato, tropical fruits like mango, pineapple, guava, passion fruit, papaya, as well as common fruits like strawberry, apple, pear, peach, apricot, and more.
Our offerings include complete filling line solutions for a wide range of packaging formats. Whether it's aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, gable tops, or other packaging options, we can provide the entire plant setup to meet your packaging requirements.