Tomato-flavored beverage production line complete set of tomato juice mixing and filling machine SUS304

Description

Tomato-flavored beverage processing line can produce from fresh tomato to different kinds of final product.
The Tomato Juice Production Line is renowned for its ability to transform fresh tomatoes into tomato paste packaged in aseptic bags within drums. This comprehensive process encompasses various stages including fresh tomato receiving, washing, sorting, extraction, sterilization, and aseptic filling systems. The result is high-quality tomato juice stored in aseptic bags within drums, ready for further processing.
Key Features of the Tomato-flavored beverage processing line:

• Processing Flexibility: The production line is capable of customizing processing capacities, ranging from 60 tons per day to 4000 tons per day, catering to diverse production needs.
• Crushing Options: Tomatoes can undergo hot crushing or cold crushing processes, offering flexibility to meet customer preferences and product specifications.
• Packaging and Shelf Life: The final tomato paste is packaged in aseptic bags within drums, ensuring a shelf life of up to two years at ambient temperatures, maintaining product quality and freshness.
• Quality Materials: All materials used in the production line are food-grade, with a focus on utilizing SUS 304 or SUS 316 stainless steel based on specific requirements, ensuring product safety and hygiene standards are met.
• Diverse Packaging Options: In addition to aseptic bag filling, the production line offers various packaging alternatives such as metal cans, small sachets, stand-up pouches, and PET/PP containers, providing versatility in packaging solutions.
• Sustainable Practices: Waste fruits or vegetables generated during the production process can be repurposed into fertilizer, aligning with sustainable practices and promoting eco-friendly utilization of resources.
• The Tomato Juice Production Line stands as a versatile and efficient system capable of processing fresh tomatoes into high-quality tomato products while offering customization, quality assurance, diverse packaging options, and sustainable utilization of by-products.

Advantages

The Tomato juice Production Line from Shanghai Gofun machinery company is running with high effective, water saving, high extracting rate, safety quality control for final product, safety control for operators, etc.

Flowchart

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

The tomato-flavored beverage production line usually includes the following equipment and process steps:
Fresh tomato processing system: fresh tomatoes are washed, peeled, deseeded and other pre-processing steps, ready for making tomato concentrate or tomato pulp.

• Tomato concentrate or tomato pulp production equipment: processed tomatoes are made into concentrated juice or pulp through processes such as squeezing, crushing and concentration.
• Beverage preparation equipment: tomato concentrate or pulp is mixed with water, sugar, acidity regulator, preservatives and other raw materials in proportion to make the base liquid of tomato-flavored beverage.
• Sterilization and sterilization equipment: the prepared tomato-flavored beverage is sterilized at high temperature to extend the shelf life of the product.
• Bottling and filling equipment: the processed tomato-flavored beverage is put into the bottle, usually after the steps of bottle cleaning, filling and sealing.
• Packaging equipment: the finished tomato-flavored beverage can be packaged through packaging equipment, such as small bags, stand-up bags, metal cans, PET bottles, etc., to meet different sales channels and needs.
• Quality inspection equipment: Quality inspection equipment is installed in the production line to test the appearance, taste, quality, etc. of the finished products to ensure that the products meet the standards.