1500 tons per day pineapple processing production line SUS304 automatic cleaning juice sterilization filling machine

Description

Gofun Machinery offers a comprehensive pineapple processing production line that enables the production of a wide range of final products from fresh pineapples. These products include pineapple juice, concentrated juice, beverages, jam, dried pineapple, and more. Packaging options for these products are diverse and can include aseptic bags, sachets, stand-up pouches, metal cans, PP containers, PET bottles, glass bottles, roofed bottles, and others. Among the most favored industrial pineapple processing production lines are:

1. Pineapple Juice Concentration Processing Line
2. Pineapple Juice Processing Line
3. Pineapple Beverage Processing Line
4. Dried Pineapple Processing Line

Advantages

Shanghai Gofun Machinery Company's pineapple processing line is renowned for its exceptional efficiency, water-saving design, high extraction rate, stringent quality control, operator safety measures, and more.

The pineapple processing production line comprises several key stages, including cleaning, sorting, crushing, belt juice extraction, enzymatic hydrolysis, filtration, evaporation, sterilization, and filling. Each step is meticulously designed to meet international quality standards and ensure the production of top-notch pineapple products.

The line begins with the cleaning process, which ensures the removal of impurities from the pineapples. The sorted pineapples then undergo crushing to extract the juice effectively. Belt juice extraction is employed to maximize the juice extraction rate.

Enzymatic hydrolysis is utilized to enhance the flavor and aroma of the pineapple products. The extracted juice is then subjected to filtration to eliminate any remaining solids or impurities. Evaporation is carried out to concentrate the juice, resulting in a more robust flavor profile.

Stringent sterilization measures are implemented to guarantee product safety and microbial control. Finally, the processed pineapple products are carefully filled into appropriate packaging options.

Features

• Varied Processing Capacity: The processing capacity of the production line ranges from 20 tons per day to 1500 tons per day, catering to a wide range of production needs.
• Versatile Application: This processing line is designed to handle fruits with similar characteristics, offering flexibility in processing various types of fruits efficiently.
• Automated Disinfection Control System: The system ensures precise control over disinfection liquid concentration, effectively enhancing sterilization outcomes while regulating disinfection residue levels.
• Enhanced Output: Utilizing a tubular-type pasteurizer improves the output percentage of pineapple, optimizing production efficiency.
• Improved Efficiency: The incorporation of a high-efficiency belt juice extractor enhances juice extraction efficiency and yield, maximizing output.
• Energy-Efficient Practices: Through the implementation of an automatic PLC-controlled production process, labor intensity is reduced, and overall production efficiency is enhanced, leading to energy savings.
• Low-Temperature Vacuum Evaporation: This method minimizes flavor substance and nutrient losses during processing, preserving the quality of the final product.
• Energy Recovery Initiatives: Various energy recovery measures are employed to enhance energy utilization efficiency, significantly lowering production costs.
• Health and Safety Measures: The inclusion of a UHT sterilizer and aseptic filling machine ensures that the food is shielded from bacterial contamination, guaranteeing product safety and extending shelf life.
• Streamlined Cleaning Processes: Equipped with a self-contained CIP (clean-in-place) system throughout the production line, labor intensity is reduced, maintaining a high level of hygiene while saving on resources and time.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Support: At Shanghai Gofun Machinery Company, our dedicated team of engineers specializes in creating tailor-made equipment lists that align with the unique requirements, capacity demands, local voltage specifications, and workshop conditions of our clients. When designing the production process, we meticulously consider essential factors such as water supply, power availability, steam requirements, and other relevant aspects to ensure seamless integration with our customers' operations.

Quality Assurance: To uphold the highest standards, all materials utilized in our equipment are crafted from premium SUS304 stainless steel.

On-Purchase Assistance: Each machine is meticulously manufactured in accordance with contractual agreements and approved drawings. Upon receipt of full payment, we expedite the shipment process, ensuring prompt delivery. For international shipments, our machines are carefully packed in durable wooden crates, and comprehensive installation instructions are provided alongside the equipment.

Post-Purchase Support: Upon arrival at the buyer's workshop, our team will promptly organize the installation of the machines. We offer a one-year quality guarantee and commit to providing ongoing support and service throughout the entire lifespan of the equipment.