The equipment process of the fruit drying production line mainly includes raw material processing, pretreatment, drying, and packaging. Each step requires corresponding equipment to ensure product quality and production efficiency. Below is a detailed description of the process flow and equipment:
1. Raw Material Processing
Cleaning and Sorting: After entering the production line, raw materials are first cleaned using a roller washing machine, which removes surface dirt and impurities with high-pressure water flow and brushes. For soft fruits (e.g., bayberries, strawberries), the water pressure is recommended to be controlled at 0.3-0.5MPa to prevent fruit damage; for hard fruits (e.g., kiwis, apples), it can be increased to 0.8MPa1.
Sorting Equipment: Equipped with an optical sorter, which uses CCD cameras to identify color and shape, removing moldy or insect-infested fruits. Color difference parameters should be set according to fruit characteristics, e.g., the color difference range for mango ripeness determination should be set at ΔE≤51.
2. Pretreatment
Slicing/Cutting: Suitable slicers are selected based on fruit characteristics. For example, serrated blades are recommended for pineapples, with a thickness of 5-8mm to ensure uniform drying1.
Peeling and Pitting: Halving machines or pitting knives are used to remove pits, and peeling agents or hot alkali solutions (e.g., 1.0-2.5% sodium hydroxide solution) are used for peeling, followed by rinsing with clean water.
Color Protection: The processed fruit slices are immersed in a 1-3% salt solution to prevent oxidation and discoloration.
3. Drying
Drying Equipment: Air energy dryers or hot air drying equipment are used, with temperature, humidity, and time controlled via PLC touch screens. Initial low-temperature heating and dehumidification (humidity 60%, temperature 42℃) are followed by gradual heating (humidity 30%, temperature 50℃), and finally color fixation and humidity control (humidity 15%).
Drying Process: The processed materials are sent to the drying room, with the initial temperature set at 55℃ and the final temperature at 65℃. The end relative humidity is controlled at 20-30%, and the drying time is adjusted based on material thickness and characteristics.
4. Packaging
Grading and Packaging: The dried fruits are graded by size and color using grading equipment, then sealed using packaging machines to ensure product hygiene and shelf life.
Metal Detection and Coding: After packaging, metal detection equipment is used to detect foreign objects, and coding machines are used to mark production dates and batch information.
5. Other Functions
Multifunctionality: The fruit drying production line can also be used to produce fruit and vegetable chips and crispy slices, with flexible equipment configurations that can be adjusted according to customer needs.
Automation and Hygiene: The production line adopts a modular design with a high degree of automation. All parts in contact with materials are made of 304 stainless steel, meeting food hygiene standards.
Description
Shanghai Gofun machinery company, a professional dried fruit processing line manufacturer and exporter in China. Which can provide turnkey solution and technical support for dried fruit processing line with different kinds of fruit.
1. Dried mango processing line
2. Dried berry processing line
3. Dried apple / pear processing line
4. Dried grape processing line
5. Dried peach / apricot / plum processing line
The highly coveted product is the dried mango processing line, which includes a complete array of machinery meticulously crafted to convert fresh mangoes into dried mangoes packaged in aseptic bags. This processing line is primarily composed of the fresh mango receiving system, washing system, sorting system, destoning & slicing system, blanching system, sugar melting system, drying system, and packing system. Ultimately, this process results in dried mangoes packaged in aseptic bags.
Processing Capacity (fresh fruit) | 60 | 150 | 250 | 500 | 750 | 1000 | 1250 | 1500 |
Water Consumption (t/h) | 7 | 13 | 22 | 44 | 66 | 88 | 110 | 132 |
Power (kw) | 84 | 152 | 412 | 636 | 955 | 1292 | 1411 | 1558 |
Steam Consumption (t/h) | 1.7 | 3.9 | 5.2 | 9.1 | 15.1 | 20.2 | 24.6 | 29.2 |
Compressed Air Consumption (t/h) | 66.2 | 66.2 | 66.2 | 72.2 | 72.2 | 72.2 | 72.2 | 72.2 |
Cooling Water Consumption (t/h) | 125 | 317 | 407 | 585 | 825 | 1075 | 1410 | 1630 |
Application
Shanghai Gofun Machinery Company provides a wide range of dried fruit processing lines suitable for various raw materials such as fresh mangoes, berries, apples/pears, grapes, peaches/apricots/plums, and more. The output includes dried mangoes, dried berries, dried apples/pears, dried grapes, dried peaches/apricots/plums, and other dried fruits. The final products can be packaged in aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, gable tops, and more.
The dried fruit processing lines from Shanghai Gofun Machinery Company are characterized by high efficiency, water conservation, excellent extraction rates, stringent quality control for the final product, operator safety protocols, and overall safety measures.
Flowchart
Dried Mango Processing Line
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ PEELING ⇒ SLICING ⇒ BLANCHING ⇒ SUGAR MELTING ⇒ DRYING ⇒ PACKING
Dried Apple/Pear Processing Line
FRESH APPLE/PEAR ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ PEELING & DESTONING ⇒ SLICING ⇒ BLANCHING ⇒ SUGAR MELTING ⇒ DRYING ⇒ PACKING
Dried Berry Processing Line
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ BLANCHING ⇒ SUGAR MELTING ⇒ DRYING ⇒ PACKING
Dried Peach/Apricot/Plum Processing Line
FRESH PEACH/APRICOT/PLUM ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTONING & SLICING ⇒ BLANCHING ⇒ SUGAR MELTING ⇒ DRYING ⇒ PACKING
Dried Grape Processing Line
FRESH GRAPE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ STALK REMOVING ⇒ DRYING ⇒ PACKING
Features
Our Services
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technique support
Company Information
Shanghai Gofun Machinery Company is a leading manufacturer and exporter of tomato processing lines based in China. We specialize in providing turnkey solutions for various fruit juice, pulp, and paste processing complete lines, offering high-quality and competitively priced production lines with daily capacities ranging from 60 tons to 1500 tons. Our services include plant construction, equipment manufacturing, installation, commissioning, and production, tailored to meet your specific needs and requirements, ensuring the most optimized implementation plan.
In addition to tomato paste production lines, Gofun Company offers turnkey solutions for processing lines for a variety of fruits and vegetables, such as apples, pears, plums, coconuts, mulberries, and more. We have garnered praise from customers both domestically and internationally. Our machines have been successfully exported worldwide, reaching Asian, African, South American, and European countries.