Classification of Equipment for Dried Mango Production‌

‌Pre-Treatment Equipment‌

‌Cleaning and Peeling‌: Fully automated washing machines (removes pesticide residues) + intelligent peeling systems (adjusts to various fruit shapes).
‌Cutting and Color Preservation‌: Precision slicing machines (customizable thickness) + anti-oxidation soaking tanks (prevents discoloration).
‌Moisture Removal‌: High-speed centrifugal dehydrators (eliminates surface water efficiently).
‌Drying Systems‌

‌Primary Drying‌: Multi-stage heat pump dryers (energy-efficient temperature regulation) or multi-tier drying chambers (handles large batches).
‌Compact Solutions‌: Tunnel-style fruit dryers (ideal for small-scale operations).
‌Post-Drying Processing‌

‌Moisture Balancing‌: Vacuum-controlled constant temperature chambers (ensures uniform moisture content).
‌Cooling and Shaping‌: Cold air circulation tunnels (cools and stabilizes product shape).
‌Packaging and Quality Control‌

‌Sealing Solutions‌: Vacuum or nitrogen-flush packaging machines (extends product freshness).
‌Safety Assurance‌: X-ray inspection systems (detects foreign objects and ensures product safety).

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

• Adaptable Fresh Fruit Production Capacity‌

Our production capacity is highly flexible, ranging from 60 tons/day to 1500 tons/day, enabling us to meet diverse client demands efficiently.

‌Customizable Tomato Paste Sugar Content‌
We tailor the sugar content of our tomato paste to align with client preferences, ensuring satisfaction and market relevance.

‌Optimal Packaging for Freshness and Longevity‌
To preserve the quality of our mango paste and similar products, we use sterilized bags and drums, allowing for room temperature storage of up to 2 years. This ensures freshness, cost-effectiveness, and convenience during transportation and storage.

• ‌Food Safety and Hygiene Standards‌

Our processing lines are constructed with food-grade materials like SUS304 and SUS316, adhering to strict food safety regulations and ensuring the highest standards of cleanliness and safety.

• ‌Versatile Packaging Solutions‌

We offer a wide range of packaging options, including metal cans, sachets, stand-up pouches, glass bottles, PET/PP containers, and more, enabling clients to choose the most suitable packaging for their products and target markets.

• ‌Premium Components from Global Brands‌

Our production lines incorporate components from trusted global suppliers, such as Spirax Sarco for steam valves and Siemens for PLC systems, ensuring reliability and superior performance.

• ‌Compact, Efficient, and Sustainable Design‌

Our production lines are scientifically optimized for compactness, high productivity, and energy efficiency. We focus on reducing steam consumption to enhance resource efficiency and sustainability.

• ‌User-Friendly and Safe Operation‌

Designed with operator safety in mind, our lines feature dedicated feeding and maintenance platforms, ensuring ease of use and minimizing operational risks.

• ‌Customized Processing Lines for Diverse Needs‌

In addition to our standard mango processing line, we develop tailored solutions for various fruits and vegetables, enabling the production of a wide range of products to meet specific client requirements.

• ‌Commitment to Quality and Innovation‌

We combine advanced technology, premium materials, and customized solutions to deliver high-quality, reliable, and sustainable processing lines that meet the evolving needs of our clients.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.

10. Aseptic Filling

The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

11. Storage or go blending

The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.