Continuous & Push-pull type of Steel strip pickling line

with annual 320,000TPY

Building the most advanced galvanizing systems to perfection and excellence that fosters ultimate business growth for our customers is the core motive of our foundation. This unwavering commitment to ensure customer success and our passion to drive a difference by fabricating efficient solutions build the base of our approach.

We work in close cooperation with our customers by understanding their exact needs. Our approach is driven by transparency, rapid integration, close collaboration, and professionalism so that we could tie outcomes around customer success.

Explore the potential of galvanizing demand to contribute and drive growth in global infrastructure while leading technology, innovation, quality and productivity.
Provide turnkey solutions for installing galvanizing plants by implementing operationally efficient designs through end to end project management, high productivity performance by automation and cost-effective engineering. We strive to build trust, confidence and long-lasting relationships with our customers by providing services in a responsive way and conduct our business with honesty and integrity.

As a dynamic firm backed by experienced and visionary steer leaders, we do not believe in settling simply with a myopic approach. We believe in leading the path through innovation. By encouraging continuous refinement and innovation at every touchpoint that comes through experience and adoption of the latest technologies, we are willing to achieve greater milestones and the ability to extend only the best to our clients.

Delivering excellent quality solutions is the cornerstone of our foundation. For us, quality is beyond certifications, standards, systems, and processes. Quality for us is precisely understanding your needs and then leveraging our strengths and expertise for uncompromised delivery of our promises.

JJRS specializes in delivering impeccable solutions and services as our expert quality analysts strictly keep a check on the entire process. We are driven by our emphasis on excellence and building systems to perfection. In everything that we do, you will witness the reflection of our commitment to quality.

The push-pull pickling line

For the pickling of up to 1,000,000 tons of strip per year depending on the product mix, Push-Pull Pickling Lines offer significant advantages in terms of investment costs and operational flexibility (frequent change of strip dimensions and steel grades) with uniquely designed V-shape flat pickling tanks.

Process Flow

Main equipments according to processflow in turn are as follows:

Manually loading → entry skid→ coil loading trolley → pre-decoiling (floor roller) → decoiling scraper →3-roller pinch straightener → anti-bend roller → pay off reel → decoiling pinchroll → vertical guide roller → 5-roller pinch straightener → transverse shearer→ vertical guide roller → acid pickling trough → washing trough → edge blowingdevice → hot air dryer → accumulator pinch roll → pit type accumulator →vertical guide roller → pinch centering machine → circle shearer → waste edgerecoiler → 3-roller tension bridle roll → transverse shearer → vertical guideroller → exit pinch roll → recoiler (EPC) → coil unloading trolley → rear partpressure roller → exit skid → manually unloading

Continuous Acid Pickling Line

Our Continuous Pickling Lines feature a modular design, high pickling efficiency, economical operation and are integrated with the latest advanced technologies.The line can be also combined with a Galvanizing Line (CPGL – Continuous Pickling and Galvanizing Line).

Process Flow

Main equipments according to processflow in turn are as follows:

Manually loading → entry skid→ coil loading trolley I# &II# → pay off reel I#&II# → decoiling scraper I# &II# →5-roller pinch straightener I# &II# → transverse shearerI#&II# → vertical guide roller → welder → crescentshearer → pinch roll → entry accumulator → scale breaker → tension bridle roll →vertical guide roller → acid pickling trough → washing trough → edge blowingdevice → vertical guide roller → hot air dryer → tension bridle roll → exit accumulator→ tension bridle roll → transverse shearer → exit pinch roll → recoiler (EPC) →coil unloading trolley → exit skid → manually unloading