Specifications
Brand Name :
GELON
Model Number :
GN-C360
Certification :
CE
Place of Origin :
CHINA
MOQ :
1 set
Price :
USD 41300 / set
Payment Terms :
L/C, D/A, D/P, T/T
Supply Ability :
50 set / month
Delivery Time :
30~45 days
Packaging Details :
Wood frame
Suitable system :
LFP, LCO, LMO and other system battery cathode and anode electrode coating
Running substrate thickness :
Aluminum foil (Al): 11~30um / Copper foil (Cu): 8~30um
Coating Roller width :
360 mm
Effective coating width :
≤ 300mm
Equipment mechanical operating speed :
3m/min
Equipment coating speed :
0.3m/min
Suitable for slurry viscosity :
2000~12000 Cps
Single-sided coating dry thickness range :
50-150μm
Minimum interval length :
5mm
Multi-section minimum coating length :
20mm
Description

360 comma head roll coating machine lithium ion baattery assembly machine

360 Comma Head Roll Coating Machine Lithium Ion Baattery Assembly Machine

.Introduction:

The intermittent experimental coater is a three-roll transfer coating equipment, which can be used for continuous and intermittent coating, and is convenient to apply to various substrates for surface coating processes. Especially used in the lithium-ion battery industry. The equipment is designed to be convenient for researchers to use, and to meet the requirements of coating precision and consistency, which is no different from production, and has an excellent drying effect. It is ideal for research and development and small trials of lithium-ion batteries, super capacitors, nickel batteries and other secondary batteries.

.Features:

  • It can be switched freely to realize continuous and intermittent coating;
  • Substrate tension control, stable tape travel, equipped with deviation correction device;
  • Hot-air oven, upper and lower air blowing, high-quality drying effect;
  • Three-roll transfer coating, with a wider coating window;
  • Comma squeegee measurement, with precision adjustment mechanism, to obtain high coating precision;
  • PLC control, touch screen operation, convenient and easy to use;
  • Optional solvent recovery processing device;

. Equipment technical parameters and main equipment configuration

(1) Main equipment configuration:

No. Name
1. Air switch
2. PLC
3. Touch Screen
4. Intermediate relay
5. Servo motor
6. Planetary reducer
7. Breaker
8. AC contactor
9. Solid state relay
10. Thermostat
11. Fully automatic correction
12. Fully automatic tension
13. Main discharge (receiving) material motor
14. Optical fiber optic eye
15. Deep groove ball bearing (front end of machine)
16. Coating roll
17. Back roll
18. Scraper blade
19. Guide roller
20. Frequency converter
21. Fan

  • Equipment function:
No. Item Specification Remarks
1. Suitable system LFP, LCO, LMO and other system battery cathode and anode electrode coating process
2. Running substrate thickness

Aluminum foil (Al): 11~30um

Copper foil (Cu): 8~30um

3. Coating Roller width 360 mm
4. Effective coating width ≤ 300mm
5. Equipment mechanical operating speed 3m/min
6. Equipment coating speed 0.3m/min Depending on the drying situation
7. Suitable for slurry viscosity 2000~12000 Cps
8. Single-sided coating dry thickness range 50-150μm
9. Minimum interval length 5mm
10. Multi-section minimum coating length 20mm
11. Solvent characteristics Oily solvent NMP(s.g=1.033,b.p=204℃)
Aqueous solvent H2O/NMP(s.g=1.000,b.p=100℃)
12. Suitable for solid content Anode S.C. 60%±5%

Cathode S.C. 50%±5%(PVDF system)

S.C. 50%±5%(SBR system)

13. Proportion

Anode 1.5—2.59/cm2

Cathode 1~1.89/cm2

14. Coating method Continuous coating/intermittent coating/tracking coating
15. Substrate running direction Forward coating, substrate forward and reverse empty foil operation

(3) Introduction to the structure of each part:

1. Integral unwinding, head mechanism:

No. Items Specification Remarks
Roller installation structure cantilever is firmly installed
Roller surface treatment Surface oxidation of metal aluminum roller, circle run-out ≤30um
Tension control system Closed loop automatic control constant tension, tension range 0~50N
Correction method Automatic EPC control, stroke 50mm
Rolling material method The material roll is fixed with a 3-inch air shaft
Unwinding single inflatable shaft
Direction of substrate movement Forward and reverse (rewind)
Substrate running speed 2m/min
Max. unwinding diameter Ф250mm
Max. bearing capacity of inflatable shaft 80Kg
Number of unwinding inflatable shafts 1 piece
11 Main drive motor Servo motor
12 Roller surface treatment

Imported EPDM roller,

circle run-out ≤30um

Width 360mm
13 Scraper structure Double-sided comma scraper
14 Coating roller (steel roller) Hard chrome plated on the surface
15 Back roller (rubber roller) Imported EPDM on the surface
16 Intermittent height adjustment of scraper Manual adjustment
17 Operation panel Touch screen and button( operate according to the function interface)

2.Oven

No. Items Specification Remarks
Oven structure Single layer independent heating
Oven length 1 meter/section
Material SUS304 inner liner 1.0mm, SUS201 outer liner 2.0mm
Oven guide roller transmission mode Passive roller drive
Temperature control It is divided into protection control of normal working temperature control and over-temperature monitoring. When over-temperature, it will cut off the main heating power supply.
Heating method Electric heating, hot air circulation structure
Heating power of single section oven 5KW
Temperature in the drying tunnel Design Max150℃, temperature difference in single oven ≤5℃
Surface temperature of the cabinet during operation ≤45℃
Blowing method Blow upward
exhaust air volume control Independent control through mechanical valves
Nozzle structure The nozzle slot is slotted with a special mold
Fan control Contactor control
Heating control solid state relay
Fan material Iron

3.Winding mechanism: the function is the same as that of unwinding, with the following additions

No. Items Specification Remarks
Tension One set of traction roller is installed at the front and back, closed loop automatic control constant tension, tension range 0~50N
Installation structure The polished board is firmly installed
Number of rewinding inflatable shafts 1 piece Cantilever rewinding

  • Control system:
No. Items Specification Remarks
1 Main control system Touch screen, PLC, servo system
2 Operation mode Manual, automatic, emergency stop; the whole machine can be operated before and after
3 Coating, intermittent length setting range

Coating length 20.0~3200.0mm

Intermittent length 5.0~3200.0mm

4 Alarm situation When the device fails, the touch screen will display the corresponding correction screen
5 Counting function Production quantity/length
6 Head and tail thickness adjustment method The realization of program control steel roller and rubber roller speed ratio

  • Appearance size and weight of coating equipment:

size L1800*W1100*H1250mm weight approximately: 1.2T

(4) Equipment accuracy:

  • Hardware accuracy
No. Items Specification Remarks
Scraper Round runout ≤1.5um, Ra0.4 straightness ≤1.5um
Coating roller (steel roller) Round runout ≤1.5um, Ra0.4 straightness ≤1.5um
rubber roll Runout ≤30um, straightness ≤10um
Correction deviation ±0.2mm

3. Measurement method

A. Measurement area: 3mm from the edge, 6mm from the end, and 10mm from the beginning.

B. Measuring size Φ35mm or according to the process requirements of the buyer

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360 Comma Head Roll Coating Machine Lithium Ion Baattery Assembly Machine

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Brand Name :
GELON
Model Number :
GN-C360
Certification :
CE
Place of Origin :
CHINA
MOQ :
1 set
Price :
USD 41300 / set
Contact Supplier
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360 Comma Head Roll Coating Machine Lithium Ion Baattery Assembly Machine
360 Comma Head Roll Coating Machine Lithium Ion Baattery Assembly Machine
360 Comma Head Roll Coating Machine Lithium Ion Baattery Assembly Machine
360 Comma Head Roll Coating Machine Lithium Ion Baattery Assembly Machine

Shandong Gelon Lib Co., Ltd

Verified Supplier
3 Years
shandong, linyi
Since 2007
Total Annual :
5388966-100000000
Employee Number :
50~200
Certification Level :
Verified Supplier
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