HSC PRO Hydraulic Servo Bending Machine Automate CNC Press Brake With Delem Control
→ Product Introduction:
The Genius Pro HSC series CNC press brake is based on the validated design of the Genius series. The Y1 and Y2 axis are feedback in real-time through advanced servo proportional valves and Linear encoders, ensuring high bending accuracy and stability. The high-precision back guage system with large stroke and 4-axis can achieve flexible bending dimensions and angles. The machine automatically calculates pressure, protrusion, and unfolding dimensions based on the length and thickness of the workpiece. While continuing the excellent performance of the former, it is equipped with a more powerful CNC controller. The advanced 2D graphics programming function, automatic calculation, and step demonstration combined with the upgraded multi axis back gauge can handle more complex and irregular workpiece bending. Higher configuration machines make machine operation simpler and more efficient. This is a CNC bending machine that integrates precision and high intelligence. 40T~500T and 4~20ft optional.
Standard Equipment | Optional Equipment |
◆ Delem DA-66T 7-Axis CNC Control | ◇ CYBELEC CybTouch 15, ESA 875W,Delem DA-69T |
◆ High-yield steel mono-block frame | ◇ Main servo motor SVP control(Energy conservation) |
◆ Precision Y1, Y2 axis synchronous Ram positioning | ◇ DSP or Keli Lasersafe protection guard |
◆ Accurate heavy-duty X,R,Z1,Z2 axis back gauge | ◇ CNC sheet follower front support device. |
◆ Auto V axis motorized CNC crowning system | ◇ Lasercheck angle detection feedback device |
◆ European-style punch and 4V/2V/1V Dies | ◇ WILA type top and bottom tool clamping system |
◆ Fast punch clamps and movable sliding front support | ◇ Fully automatic bending robotic cell |
◆ SIEMENS main motor,Sunny pump,Schneider Electric | ◇ Automatic rail and screw lubrication system |
◆ BOSCH Rexroth hydraulic system,GIVI linear encoder | ◇ Bending tools management cabinet or trolley |
◆ EMB ferrule type pipe connector, NO,K sealing rings | ◇ Single/Tandem/Trio optional |
→ Machine Application:
Press Brake have many applications in various industries, from metal working and automotive production to home improvement and DIY projects. Some common uses include:
1. Building metal products: Bending machines are commonly used to create architectural details, such as metal railings, metal stairs, and window and door frames. This ensures that each metal component is bent precisely to size and shape and can be installed in place quickly and efficiently.
2. Heavy construction:press brake are also used in heavy construction projects, such as the construction of Bridges and large industrial buildings. They can be used to bend and shape metal beams and support parts to precise specifications.
3. Automotive and aerospace manufacturing: The automotive and aerospace industries rely on precise metal forming and fabrication to make engines, wings and fuselages. The press brake is used to precisely form and bend sheet metal parts, such as door panels, floors, and air ducts.
4. Arts and crafts: Bending machines are also becoming more and more popular in the arts and crafts industry. Their versatility and accuracy make them ideal for making complex shapes and designs from sheet metal. They are also used to make unique furniture, art and other objects.
⊙Delem DA-66T
3D and 2D graphical touch screen prog ramming with 17" high resolution colo ur TFT. Full Windows application suite. DA-66T is applicable to all synchronized series bending machines of GENIUS, ECO-GREEN and GAINT. Up to 8+1 axes control (Y1-Y2 , X1, X2,R1,R2,Z1,Z2 | ⊙ CYBELEC CybTouch 15
CybTouch 15 PS is a 2D numerical control specifically dedicated for entry to mid-range CNC press brakes up to 6 axes. The CybTouch 15 PS features an intuitive touch screen user interface, offering a high integration of functionalities, User-friendly, easy to operate, simply powerful and userfriendly. | ⊙ESA VIS-875W
Ultra-large 21 ”TFT LCD Full HD Multitouch screen both of all 3D Cad-Cams and of any type of machine up to the incredible limit of 128 axes. industrial integrated PC with Windows 10 operating system, high-power Intel i5 3.2 Ghz CPU with 8 Gb of RAM. own Virtually unlimited bi-board connectivity and expandability . |
Rigid Frame Construction
GENUO have vast experience with R&D and designing components to very tight tolerances with SOLIDWORKS,CAD modelling techniques,and that CAE, ANSYS, SOLID-WORKS used as the method to analyze the linear static construction, stressand deformation for machine frames. The foundation of all GENUO press brakes is solid,monoblock frame made from high-yield steel.
| Proportional Control
German Bosch Rexroth integrated "hydraulic system block", hydraulic transmission with high reliability , integrated hydraulic system can effectively alleviate the problem caused by leakage of hydraulic fluid.
| Linear Encoder Feedback
The deformation is measured accurately |
Backgauge System: Establishing the right back gauge for your projects will allow for increased part production and precision.From intricate parts which typically require more axes to large quantities that require more time and therefore increased cost, the correct back gauge for each job is essential to lowering costs per part which ultimately benefts your bottom line. GENUO technicians are happy to assist you with any questions you may have on your project requirements.
Tooling and Clamps: To confrm a constant bend angle, manual or CNC crowning is essential which will offset potential deviations and allow for possible tooling wear to maintain parallel contacting surfaces. CNC crowning systems allow the press brake control to be pre-programmed with machine characteristics and defection data. Adjust the calculate and setting accordingly for different characteristics of different materials.
Auto Crowning Systems: To confrm a constant bend angle, manual or CNC crowning is essential which will offset potential deviations and allow for possible tooling wear to maintain parallel contacting surfaces. CNC crowning systems allow the press brake control to be pre-programmed with machine characteristics and defection data. Adjust the calculate and setting accordingly for different characteristics of different materials.
Servo Pump Control Technology
The main servo motor SVP can controls the power stroke, fast stroke, and bending force. It can significantly reduce idle overflow and noise of actuator, suppress oil temperature rise, and ensure continuously stable operation. Modular structure makes installation more flexible and consumes less hydraulic oil (save 40% energy in comparison to standard press brakes) |
LASER Safety Guards
DSP LASER protects the press brake |
Auto Tool Clamping System
WILA'S state of the art Clamping systems can offer the ultimate solution when it comes to efficiently changing tools both hydraulical and Pneumatic.
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CNC Sheet Follower
This CNC bending support suitable for all kinds of large sheet metal,especially thin metal sheet. Keep the synchronization with the plate in the bending process, reduce the workload and improve the bending efficiency. |
Angle Measuring System
Automatic angle measuring system can measures workpieces and regulates the angle, regardless of material variations. Reduce your materials consumption. Shorten your machining times to get work started more quickly. |
Bending Robotic Cell
In industry 4.0. Thanks to Genuo's fully automated bending cell solution. Realize unmanned reliable bending production around the clock. All risks associated with part handling during bending are faced by the robot and not by the operator. More safe and efficient
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Model | Nominal Pressure | Length of Table | Distance Between Columns | Throat Death | Open Height | Ram Strokes | Motor Power | Approx Weight | Overall Dimension |
(KN) | (mm) | (mm) | (mm) | (mm) | (mm) | (kw) | (kg) | (L x W x H)(mm) | |
40T/1600 | 400 | 1600 | 1300 | 300 | 420 | 150 | 4 | 3000 | 1950*1750*2350 |
63T/2500 | 630 | 2500 | 2000 | 320 | 420 | 150 | 5.5 | 4800 | 2850*1750*2350 |
80T/2500 | 800 | 2500 | 2000 | 350 | 480 | 200 | 7.5 | 5800 | 2850*1850*2450 |
100T2500 | 1000 | 2500 | 2000 | 400 | 480 | 200 | 7.5 | 6500 | 2850*1850*2500 |
100T/3200 | 1000 | 3200 | 2700 | 400 | 480 | 200 | 7.5 | 8500 | 3850*1850*2600 |
125T/2500 | 1250 | 2500 | 2000 | 400 | 480 | 200 | 7.5 | 7600 | 3000*1850*2500 |
125T/3200 | 1250 | 3200 | 2700 | 400 | 480 | 200 | 11 | 9000 | 3850*1850*2600 |
125T/4000 | 1250 | 4000 | 3200 | 400 | 480 | 200 | 11 | 10000 | 4610*1850*2600 |
160T/3200 | 1600 | 3200 | 2700 | 400 | 480 | 200 | 11 | 10500 | 3900*1900*2600 |
160T/4000 | 1600 | 4000 | 3200 | 400 | 480 | 200 | 11 | 12000 | 4650*1900*2700 |
200T/3200 | 2000 | 3200 | 2700 | 400 | 480 | 200 | 15 | 12000 | 3900*1900*2700 |
200T/4000 | 2000 | 4000 | 3200 | 400 | 480 | 200 | 15 | 14000 | 4700*1900*2800 |
200T/5000 | 2000 | 5000 | 4000 | 400 | 480 | 200 | 15 | 18000 | 5800*1900*2900 |
200T/6000 | 2000 | 6000 | 4900 | 400 | 480 | 200 | 15 | 22000 | 6800*1900*3000 |
250T/3200 | 2500 | 3200 | 2700 | 400 | 520 | 250 | 18.5 | 14500 | 3900*2100*2800 |
250T/4000 | 2500 | 4000 | 3200 | 400 | 520 | 250 | 18.5 | 16500 | 4700*2100*2900 |
250T/5000 | 2500 | 5000 | 4000 | 400 | 520 | 250 | 18.5 | 20000 | 5800*2100*3000 |
250T/6000 | 2500 | 6000 | 4900 | 500 | 520 | 250 | 18.5 | 24000 | 6500*2100*3100 |
320T/3200 | 3200 | 3200 | 2700 | 400 | 520 | 250 | 22 | 17000 | 4000*2100*3000 |
320T/4000 | 3200 | 4000 | 3200 | 400 | 520 | 250 | 22 | 20000 | 4800*2200*3200 |
320T/5000 | 3200 | 5000 | 4000 | 500 | 520 | 250 | 22 | 25000 | 5800*2200*3400 |
320T/6000 | 3200 | 6000 | 4900 | 500 | 520 | 250 | 22 | 30000 | 6500*2200*3600 |
400T/4000 | 4000 | 4000 | 3200 | 500 | 600 | 320 | 30 | 26000 | 4800*2400*3500 |
400T/5000 | 4000 | 5000 | 4000 | 500 | 600 | 320 | 30 | 32000 | 5500*2400*3600 |
400T/6000 | 4000 | 6000 | 4900 | 500 | 600 | 320 | 30 | 38000 | 6500*2400*3800 |
500T/4000 | 5000 | 4000 | 3200 | 500 | 600 | 320 | 37 | 30000 | 4800*2600*3600 |
500T/5000 | 5000 | 5000 | 4000 | 500 | 600 | 320 | 37 | 39000 | 5500*2600*3800 |
500T/6000 | 5000 | 6000 | 4900 | 500 | 600 | 320 | 37 | 50000 | 6500*2600*4000 |