Continuous casting billet two cutting optimization sizing control system Continuous Casting Machine

Product profile

ZYT two-cut optimized sizing control system for continuous casting billet is suitable for on-line measuring and optimizing sizing of billet in hot (cold) state of various specifications. Measurement: it is to achieve accurate measurement of the cast billet after shearing and feedback the measurement results to all the infrared sizing system online automatic fine tuning; Optimized sizing: after cutting, double optimized cutting can be carried out for the billet. The real-time position data of the billet head is transmitted to the PLC system that controls the roller table to achieve accurate control of the billet position on the conveying roller table and match with the fire cutting equipment, so as to achieve high precision secondary optimal cutting.

Equipment model

ZYT-RQG-IV

System principle

Image acquisition and processing, laser triangulation position calculation.

Installation of field cameras and laser positioning

Horizontal distance from camera to billet: 1 ~ 3m
Height from camera to roll table: 2 ~ 3m based on the height of roll table
Laser positioner: horizontal distance from roller table 50 ~ 1000mm, height based on the height of roller table
Laser measurement area: 1 ~ 30m

Technical indicators

Measuring range: 2 ~ 18m
Position measurement signal output: analog output 4 ~ 20mA or RS232
Laser measurement accuracy: 2mm ~ 5mm
Data transmission: standard RJ45 Ethernet based on TCP/IP
Laser sampling frequency: 1 ~ 2s ; Response time: 0.1ms
Network communication: Ethernet

System composition

Control cabinet (size and color can be customized according to user requirements)
The camera
Image acquisition
The image processing
Data calculation
Laser signal input
Data conversion
The network to receive
Data signal output
software