Step Down Grinding Machine H3
Device description:
1. Step Down Grinding Machine body and components are cast by Milhanna high grade cast iron FC30, which is artificially normalized heat treatment and then treated by natural aging. Components are processed by YASDA, MITSUI SEIKI, TOSHIBA, ELB and other world-class equipment once clamping processing. Precision size can be up to micron level, to ensure high precision equipment basic components.
2. Machine guide rails and precision ball screws are continuously lubricated by automatic lubrication system to ensure longer service life and accuracy. The cooling system is separated from the body to eliminate vibration and favorable heat dissipation.
3.Equipped with Siemens 828D CNC automatic grinding system, and secondary development, man-machine dialogue fool operation, with many optional equipment to choose from, including inner hole grinding device, automatic end measuring device, automatic outside diameter measuring device, etc.
4. The grinding feed system is composed of a V and a flat track of hand-crafted precision shovel, with automatic lubrication system and C3 level precision grinding ball screw, which can achieve smooth movement, excellent repeated positioning accuracy and long track life.
5. The standard configuration of the grinding wheel spindle is rear four and rear two bearing structure. High precision dynamic and static pressure spindle can also be selected, which has the characteristics of high rotation precision, high dynamic stiffness, good vibration resistance, high grinding efficiency and good grinding surface quality. For special work-piece grinding, the grinding wheel speed can be adjusted, up to 3500 RPM and 60m/s.
6. The tail seat is designed to be both rigid and robust. A hardened alloy steel sliding cylinder encrusted in the cast iron body is designed to carry the MT4 top core. The jacking force of the sliding cylinder can be easily changed by adjustment knobs at the rear. Special accessories oil pressure tail seat with a pedal to facilitate unloading work parts.
7.Siemens numerical control system as the standard configuration, after secondary development, all Chinese operation interface, easy to use. Equipped with Siemens high performance servo motor, the equipment CNC system and drive system have better compatibility, at the same time with automatic sand repair and automatic compensation function, to ensure the stability and precision of feed and grinding.
1. Workpiece grinding mode: core grinding, coarse grinding wheel Angle is 11 degrees, fine grinding wheel is 90 degrees,A is coarse grinding wheel, B is fine grinding wheel.
2. Beat: the manipulator automatically feeds, receives, and completes a feed.
3. Grinding time: From Φ4 grinding to workpiece forming, the grinding time is 65 seconds one, the speed is adjustable, and the speed is adjusted according to the actual situation.
4. Diameter range of grinding workpiece: 0.05-20.0mm.
5. Length of grinding workpiece: up to 200mm.
6. Working head spindle rotation mode: fixed
7. Working head spindle speed: 0 -- 2000rpm
No. | Item | Unit | Model: H3 | |
1 | Part clamping diameter range | mm | 0.5-20 | |
2 | Part grinding diameter range | mm | 0.05-20 | |
3 | Part clamping / grinding length, max | mm | 300/200 | |
4 | Control coordination (CNC-4 axel) | ANCA-X/Y/Z/Z′ | ||
5 | Part handling coordination (CNC-3 axel) | ANCA-U/V/W | ||
6 |
Rough grinding | Wheel sizes (Outer diameter X Width X Hole diameter) | mm | 250×20×31.75 |
7 | Spindle rotary speed (electrical) | rpm | 0~9000 | |
8 | Wheel linear speed, max | m/s | 90 | |
9 | Spindle power | KW | 18.5 / 22 / 30 | |
10 | Fine grinding | Wheel sizes (Outer diameter X Width X Hole diameter) | mm | 150×20×31.75 |
11 | Spindle rotary speed (electrical) | rpm | 0~12000 | |
12 | Wheel linear speed, max | m/s | 90 | |
13 | Spindle power | KW | 3.5/8.5 | |
14 | X/Y/Z/Z′axis feeding resolution | mm | 0.001 | |
15 | X axis travel (rough grinding wheel) | mm | 73 | |
16 | Y axis travel (fine grinding wheel) | mm | 40 | |
17 | Z axis travel (head stock) | mm | 374 | |
18 | Z’ axis travel (the 4th axis) | mm | 52 | |
19 | X/Y/Z/ Z′ axis servo motor | KW | 2.0 | |
20 | Head stock spindle motor | KW | 1.0 | |
21 | Head stock spindle speed | rpm | 0-3000 | |
22 | Hydraulic pump motor | KW | 0.25 | |
23 | Head stock spindle rotary method | Fixed | ||
24 | Part positioning method | In the front | ||
25 | Power of robot U/V/W axis servo motor | KW | 1.0 | |
26 | Grinding liquid reservoir sizes | mm | 300*300*1000 | |
27 | Machine gross weight (appro.) | Kg | 5000 | |
28 | Machine outside sizes (Length X Wide X Height) | mm | 2390*2752*2050 |