High precision crankshaft grinding machine-G1
Device description:
1. The body and components are cast by Milhanna high grade cast iron FC30, which is artificially normalized heat treatment and then treated by natural aging. Components are processed by YASDA, MITSUI SEIKI, TOSHIBA, ELB and other world-class equipment once clamping processing. Precision size can be up to micron level, to ensure high precision equipment basic components.
2. Machine guide rails and precision ball screws are continuously lubricated by automatic lubrication system to ensure longer service life and accuracy. The cooling system is separated from the body to eliminate vibration and favorable heat dissipation.
3.Equipped with Siemens 828D CNC automatic grinding system, and secondary development, man-machine dialogue fool operation, with many optional equipment to choose from, including inner hole grinding device, automatic end measuring device, automatic outside diameter measuring device, etc.
4. The grinding feed system is composed of a V and a flat track of hand-crafted precision shovel, with automatic lubrication system and C3 level precision grinding ball screw, which can achieve smooth movement, excellent repeated positioning accuracy and long track life.
5. The standard configuration of the grinding wheel spindle is rear four and rear two bearing structure. High precision dynamic and static pressure spindle can also be selected, which has the characteristics of high rotation precision, high dynamic stiffness, good vibration resistance, high grinding efficiency and good grinding surface quality. For special work-piece grinding, the grinding wheel speed can be adjusted, up to 3500 RPM and 60m/s.
6. The tail seat is designed to be both rigid and robust. A hardened alloy steel sliding cylinder encrusted in the cast iron body is designed to carry the MT4 top core. The jacking force of the sliding cylinder can be easily changed by adjustment knobs at the rear. Special accessories oil pressure tail seat with a pedal to facilitate unloading work parts.
7.Siemens numerical control system as the standard configuration, after secondary development, all Chinese operation interface, easy to use. Equipped with Siemens high performance servo motor, the equipment CNC system and drive system have better compatibility, at the same time with automatic sand repair and automatic compensation function, to ensure the stability and precision of feed and grinding.
High precision, high rigidity, high efficiency, high stability in mass production:
1. The machine is tested in the most demanding environments and conditions, with outstanding accuracy retention, suitable for requirements from single pieces to mass production.
2. The perfect combination of performance and efficiency and excellent flexible design, can be widely used in aviation, medical, hydraulic, mold, high-end automobile manufacturing, robot reducer and other industries of camshaft, crankshaft and drive shaft, eccentric shaft workpiece precision grinding can achieve a clamping, grinding two eccentric shaft outside diameter and multi-eccentric outside diameter.
3. The use of advanced CNC system, the manipulator to achieve automatic clamping, a clamping grinding multi-eccentric shaft diameter, to further improve efficiency, shorten the grinding time, but also to avoid the accuracy error of human tooling.
4. Anti-collision and grinding wheel online detection system makes the processing accuracy of the equipment more stable and safer to use.
Technical specification:
Project | Parameter | Project | Parameter |
Scope of work | Head frame part | ||
Maximum grinding workpiece length | 300mm | Maximum spindle speed of the head frame | 600rpm |
Maximum diameter of eccentric circle | 40 | Minimum rotation Angle | 2arcsec |
Maximum eccentricity | 15 | Repeated positioning accuracy | ±2arcsec |
Clamping mode | Pressure measuring fixture (Hotman custom) | Maximum torque | 210NM |
| Cylindricity 1.0μm | Head frame spindle power | 12KW |
Grinding wheel head part | Trimming part | ||
Grinding wheel spindle type | Ball bearing motorized spindle | Dressing spindle type | Motorized spindle |
Maximum spindle speed of grinding wheel | 8000rpm | Trim the maximum spindle speed | 8000rpm |
Maximum linear speed of grinding wheel | 120m/s | Maximum linear speed of trimming | 45m/s |
Grinding wheel spindle cooling mode | Oil cooling | Trimming spindle cooling mode | Oil cooling |
Dimensions of CBN grinding wheel | 250x20x25 | Diamond roller size | 100x32 |
Grinding wheel spindle power | 13KW | Dressing spindle power | 0.6KW |
X-axis part (hydrostatic guide + linear motor + grating ruler) | Z-axis part | ||
Maximum stroke of X axis | 50mm | Maximum z-axis stroke | 280mm |
X-axis positioning accuracy | 0.5μm | Z-axis positioning accuracy | 3.0μm |
X axis feed repeated positioning accuracy | 0.3μm | Z-axis repeated positioning accuracy | 2.0μm |
Minimum resolution of X axis grating ruler | 0.0001mm | Z axis screw precision class | C2 |
Maximum acceleration on the X-axis | 3m/s | Maximum Z axis velocity | 15m/min |
Straightness of static guide | 0.001/500mm | Z-axis motor power | 3.0KW |
Hydrostatic guide cooling mode | Oil cooling | Screw rail lubrication method | Grease lubrication |
Hydrostatic guide feed system | Other | ||
Total tank capacity | 240L | Machine tool size (length x width x height) | 3250X3000x2050mm |
Total power of hydrostatic system | 5.2KW | Total power supply voltage of the device | AC380V |
Total cooling power of oil cooler | 4.5KW | Control loop voltage | AC110V/DC24V |
Hydrostatic guide pressure fluctuation | <2% | Total power of equipment | 50KW |
Oil products (two kinds) | Mobil Veros No. 6 / Amey Precision Spindle oil | Total weight of equipment (gross weight approx.) | 7000KG |
3 stages of filtration/accuracy | 100μm/5μm/2μm | Height from the ground to the center of the work | 1163mm |
Standard accessories | Optional part | ||
Ceramic CBN grinding wheel | 1picec | Oil mist collector | 1set |
Diamond roller | 1picec | Mapos P1DAE anti-collision and grinding wheel online detection system | 1set |
Standard fixture | 1set | | 1set |
High precision hydrostatic guide oil supply system | 1set | Grinding fluid high and low pressure control system | 1set |
Oil cooler | 2sets | Special oil for hydrostatic guide | 200L |
Standard hand tools and toolboxes | 1set | Spare ceramic CBN grinding wheel | 1piece |
| | | 1piece |