Hot Rolling Forged Forging Grinding Media Steel Ball Manufacturer Factory for Sale Grinding Gold Mine Ore Ball Mill
Forged steel balls are made by heating the metal to a suitable temperature, applying pressure to the metal blank by forging, causing it to undergo plastic deformation to obtain steel balls with certain mechanical properties, shapes and sizes. This process can eliminate defects such as loose casting produced during the smelting process, optimize the microstructure, and preserve the complete metal flow line, so that the mechanical properties of the forging are better than those of the castings of the same material
Our products having been produced strictly according to the ISO9001:2015 quality standard and are mainly used in mines, cement plants, building materials, power stations, chemical industry and steel mills, Well sold across China and exported to the United States, Chile, the UK, Brazil, South Africa, Australia, South Korea, India, Russia, Mexico, Malaysia, Laos, Vietnam and other dozens of countries and regions, our products got highly appreciated by our customers.
Material | Chemical Elements | |||||
C | Si | Mn | P/S | Cr | Hardness (HRC) | |
45# | 0.42-0.50 | 0.17-0.37 | 0.5-0.8 | <0.035 | <0.25 | 60-65 |
60MN | 0.55-0.65 | 0.17-0.37 | 0.7-1.0 | <0.04 | <0.25 | 58-63 |
B2 | 0.72-0.85 | 0.17-0.37 | 0.7-1.0 | <0.04 | 0.4-0.6 | 55-58 |
B3 | 0.58-0.66 | 1.3-1.9 | 0.65-0.8 | <0.025 | 0.7-0.9 | 56-65 |
B6 | 0.97-1.03 | 0.2-0.3 | 1.0-1.1 | <0.025 | 0.5-0.6 | 61-65 |
Material
|
25mm-50mm HRC |
60mm-90mm HRC |
100mm-125mm HRC
| 130-150mm HRC | ||||
Surface | Core | Surface | Core | Surface | Core | Surface | Core | |
C45 | 55-58 | 55-58 | 50-68 | 23-30 | 48-52 | 22-26 | 48-52 | 22-25 |
60Mn | 58-62 | 55-60 | 58-62 | 30-36 | 57-61 | 26-32 | 57-61 | 26-30 |
B2 | 60-64 | 58-64 | 57-64 | 45-60 | 55-60 | 38-48 | 55-60 | 38-42 |
B3 | 62-65 | 60-65 | 60-65 | 58-65 | 56-65 | 50-62 | 56-63 | 50-55 |
B6 | 62-65 | 60-65 | 61-65 | 58-65 | 60-63 | 50-62 | 61-63 | 50-55 |
1) Traditional Forged
Raw material →Cutting →Heating → Water quenching → Tempering
2) Auto Hot Rolling
Raw material →Hot Rolling Mill → Water Quenching → Tempering
Testing | Jinan Zhongwei established in 2000, leading manufacturer and exporter of grinding balls in China |
Production Capacity | Annual output is 50000 tons to 80000 tons |
Breakage Guarantee | ≤0.5-1.0% |
Impact | >12 |
Exported Countries | 20 more countries including UAE, Zambia, South Africa, Peru, Chile, Australia, UK, USD, Turkey |
Wear Resistance | Better than cast ball with longer service life |
Impact Toughness | >12 joules |
Surface Quality | Smooth surface without pouring mouth, sand hole, and ring band |
Breakage Rate | <0.5% |
Product Name | Hot Rolling Forged Forging Grinding Media Steel Ball Manufacturer Factory for Sale Grinding Gold Mine Ore Ball Mill |
ZW Forged Grinding Ball is a high-quality product designed for various industrial applications. The product is suitable for use in a wide range of scenarios due to its durability, reliability, and performance. Here are some Product Application Occasions and Scenarios for the Forged Grinding Ball:
1. Mining Industry: The Forged Grinding Ball is ideal for use in the mining industry for crushing and grinding purposes. It is widely used in mining operations for processing ores and minerals efficiently.
2. Cement Plants: The Forged Steel Ball is essential in cement plants for grinding clinker and other materials to produce cement. It offers high wear resistance and long-lasting performance, making it a reliable choice for cement manufacturing.
3. Power Stations: Forged Iron Ball is commonly used in power stations for coal grinding applications. Its high hardness and impact toughness make it suitable for handling abrasive materials in power generation facilities.
4. Chemical Industry: The Forged Grinding Ball is also utilized in the chemical industry for grinding chemical compounds and materials. Its breakage guarantee ensures minimal wastage and consistent performance in chemical processing operations.
5. Construction Sector: In the construction sector, the Forged Steel Ball is used in construction material production processes such as crushing and grinding of raw materials. Its high-quality material and manufacturing process make it a reliable choice for construction applications.
6. Recycling Plants: Forged Grinding Ball finds applications in recycling plants for shredding and grinding waste materials. Its robust design and breakage guarantee make it suitable for handling various types of recyclable materials effectively.
Our Product Technical Support and Services for Forged Grinding Ball include:
- Expert guidance on selecting the appropriate grinding ball for your specific needs.
- Assistance with installation and maintenance to ensure optimal performance.
- Troubleshooting support to address any issues that may arise during use.
- Training programs to help customers maximize the efficiency and lifespan of the grinding balls.
- Regular updates on new developments and innovations in the field of grinding ball technology.
inan Zhongwei established in 2000 , we are a leading manufacturer and professional exporter grinding balls in China.
Our company covers an area of 15000 square meters, now we have 150 staff, including 13 technical staff. Annual output is 50000 tons to 80000 tons .
Main products : forged steel ball, cast iron ball ,grinding rod, cylpebs
We have exported to 20 more countries, UAE, Zambia,South Africa, Peru, Chile, Australia, UK, USA, Turkey and so on.
Quality control for each production shift (4hours/Shift);
Hardness, chemical elements and impact testing after production for each production shift;
SGS –third party testing before each delivery
Product Packaging:
Each Forged Grinding Ball is carefully packed in individual boxes to ensure safe transportation and handling. The boxes are labeled with product information and specifications for easy identification.
Shipping:
Our Forged Grinding Balls are shipped in sturdy cartons to protect them from damage during transit. We work with trusted shipping partners to ensure timely delivery to our customers.