Automatic Web Guiding Elastic Ear T Shape Diaper Manufacturing Machine With Nordson
Machine Standard Configuration:
1. Machine frame structure and main characters
Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 4 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 120mm × 120mm, 18mm thick bottom plate, 4 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)
2. Crusher system
3. Fluff forming system
4. SAP feeding system
5. Bottom tissue feeding, roll diameter φ800mm
6. Upper tissue, roll diameter φ800mm
7. Fluff core wrapped by upper and bottom tissue, also can be wrapped by one whole piece tissue
8. ADL feeding, roll diameter φ800mm
9. Fluff core inner cut device 1 set,adopt frame type structure, increase the cutter life
10. Leak cuff unit
11. Hydrophilic nonwoven supply, roll diameterφ800mm
12. Magic tape material supply:
13. Three pieces complex, two sides fixing unit, adhesion pressing
14. Bottom film supply
15. Frontal tape supply:
16. X shape forming unit(optional)
17. Surface layer, absorption core, bottom film pressing
18. One set products cutting unit
19. Elastic waistband unit
20. Products Arc cutting unit
21. Pressing unit (Y shape roller)
22. Product vertical tri-fold
23. Pressing unit(Y shape roller)
24. Transmission unit
25. 1 set final cut unit
26. Horizontal fold transmission unit
27. Horizontal fold unit
28. Product transmission unit
29. Auto rejection exit (pneumatic)
30. Horizontal stacker transmission
Servo driving horizontal stacker adopts double pusher and double exits. It press 25% and speed is 35-40bags/minute. Each push pieces range is 12-36pieces/push. (Normally 12-18pcs)
Main Function Features:
Designed Speed | 600pcs/min |
Stable Production Speed | 500pcs/min |
Production Line Center Distance | 300mm(the distance from the material center line to the rack-mounted panel) |
Distribution of Raw Material | top(surface)-absorption layer bottom-cloth like non-woven |
The Deviation of Products Weight | ±1.5g |
Rate of Finished Products | ≥97% (not including rejected baby diapers at the glue applicator,splicing and jointing material stations) |
Production Machine Efficiency | ≥85% |
Power Supply | 380V 50HZ |
Power Consumption | 300KW (reference)(not including the glue applicator station and the air compressor) |
Electric Supply | 380V ± 5%,50HZ, (3 phase,for wire plus ground) |
Compressed Air Supply Pressure | 0.6-0.8Mpa (air supplier provided by buyer) |
Overall Machine Dimensions(Stacker excluded) | 27m(L) *4m(W)*3.8m(H) (reference) weight 30-40 metric tons |
Equipment Process Flow | to be defined by customer |
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