Mold making is a complex process that requires a high level of skill and experience. Although each case is different, a typical order for a set of molds may go something like this:
1. DFM
As soon as the customer confirms the order of molds, we will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.
2. Mold design and mold flow analysis
The second step involves the use of predictive modeling software which allows us to see how the molten material will behave when it enters the mold, allowing for further improvements to the design..
3. CNC machining and EDM
We make the first molds using high-quality machining equipment, with the plastic, steel, aluminum, etc. chosen by the customer.
4. T1 sample
With the newly made molds, we make a T1 sample to have a clear vision of how the customer’s final molded parts will turn out.
Product Display
Items | Quantity | Remarks |
High Speed CNC Machines | 10 | The speed can up to 24000 revolutions per minute |
EDM Machines | 12 | One is Mirrordick from Japan |
Milling Machine | 7 | Machining for the planes, grooves, and various surfaces |
Drilling Machine | 1 | Machining holes in materials |
Wire Cutting | 10 | Used in all kinds of mould manufacturing and special parts processing |
Surface Grinder | 5 | For grinding workpiece planes and forming surfaces |
Traveling Crane | 2 | For moving the mold components and molds |
Injection Machines | 21 | From 50 tons to 1250 tons |
Gas Assisted Machines | 1 | Fit for thick and small parts |
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