Assembly/welding/straightening integrated machine is Yaoqiang's self patent product which puts assembling, gantry welding and hydraulic straightener in one.
Feed material into abdominal cavity, you only need to press the button, the machine can work till the material formed into finished profile in one time. During the process, labor interference is reduced. The production efficiency is improved highly and equipment cost and manpower cost reduced, and equipment installation room also saved. It is the most efficient steel H beam and T beam production equipment.
Model | web height | web thickness | welding and straightening speed | flange width | flange thickness | overall power |
YQPJ1000 | 1000mm | 6-16mm | 0.35-3m/min | 200-800mm | 6-20mm | 13.4kw |
YQPJ1200 | 1200mm | 6-16mm | 0.35-3m/min | 200-800mm | 6-20mm | 13.4kw |
YQPJ1500 | 1500mm | 6-16mm | 0.35-3m/min | 200-800mm | 6-20mm | 13.4kw |
1. The main assembly unit adopts the heavy duty assembly machine patent which has been submitted for approval. The web and flange are positioned automatically, with highly improved accuracy and efficiency.
2. The endurable welding guns fix device can adjust height as well as horizontal move place. It can also adjust the welding guns angle from 2 positions. So the welding seam can be nice and neat.
3. Assisting straightening part has unique design. The two straightening wheels could actively straighten the work piece under cylinder drive. From the straightening device, the user can see clearly the welding seam, easy for welding gun position adjustment and observation of welding seam.
4. The main assembly unit together with assistant straightening unit could be used as assembly-weld machine or assembly machine separately.
5. After modification, the straightening unit could be used as mini straightening machine.
NO. | MODEL | YQPJ1500 |
1 | Web height | 1500 mm |
2 | Web thickness | 6~32 mm |
3 | Flange width | 150~800 mm |
4 | lange thickness | 6-40 mm |
5 | H beam length | 4000~15000 mm |
6 | Dimensional adjustment system | Separate, mechanical |
7 | welder | 2 sets of Mechanical submerged arc welding machine |
8 | Welder Power | 2×75KW |
9 | Welder type | automatic submerged arc welding |
10 | weld speed | 0-1000 mm/min |
11 | Weld speed adjustment | level and smooth |
12 | Head angle adjustment | ±45°±12.5 |
13 | Pressure of hydraulic system | ≤10 Mpa |
14 | Automatic welding cycle system | 2sets |
15 | Flux | 2×100 kg |
16 | Total power | 24 kw Except for welding power supply |
17 | Overall dimensions (L * w * h) | 30000×3270×5150 mm |
weld size(mm) | wire diameter(mm) | welding current (A) | welding voltage(V) | welding speed(mm/min) |
4 | 3 | 350~370 | 28~30 | 880~910 |
6 | 3 | 450~470 | 28~30 | 900~960 |
4 | 480~500 | 28~30 | 960~1000 | |
8 | 3 | 500~530 | 30~32 | 730~760 |
4 | 670~700 | 32~34 | 800~830 |
No. | Name | |
1 | welder | MZ-1000(optional,also can use CO2 welder) |
2 | Welding machine control box | MZ-1000 |
3 | Inverter manufacturers | 11KW,2.2KW HUICHUAN |
4 | Major electrical equipment manufacturers | SIEMENS, OMRON (Japan) |
5 | Hydraulic parts manufacturers | TAIWAN |
6 | main motor supplier | NANTONG |
7 | Wing web centering motor | 2 sets NINGBO |
8 | Main reducer manufacturers | CHANGZHOU |
9 | recovery equipment | 2 sets WUXI |
Supply matching:
Frame;
Console;
Pre assembled mechanism;
Feed roller table;
Delivery roller table;
2 sets of welding machine;
Hydraulic station;
Mushroom shaped deformation correcting mechanism for beam;
Welding console -2 sets for wire feed mechanism;
Wire box -2 parts;
Hydraulic hose;
Flux cycle system ----2 set;
Work platform and ladder;