The three-in-one H-beam assembly, welding and straightening are the three major functions of a complete set of equipment that integrates comprehensive professional equipment. Compared with the three-in-one H-beam production line.
This machine is suitable for assembly welding and straightening of H-beams, with affordable price and comprehensive functions.
It includes 3 main steps:
H-beam manufacturing and assembly-welding-correction. H-shaped and T-shaped beams can be produced with symmetrical and asymmetrical cross-sections, and the quality of the weld can be ensured by adjusting the speed of the beam in the program monitor.
Composition:
1.Main machine: including H steel assembly, welding, straightening, roller conveying and so on.
2.Electrical control system: main control cabinet, set the PLC program system, touch screen display lamp
3.Erecting mechanism: Web clamping, wing plate clamping, lower pressing device
4.Lifting mechanism: inputting roller table device;
5.The discharging mechanism (including lifting mechanism 2): outputting roller table device;
6.Hydraulic system: oil cylinder, hydraulic pump station, high-pressure oil pipe lamp
7.Alignment mechanism: cylinder lifting device
8.Wire feeding mechanism assembly:
9.Work platform and escalator: accessories and so on
10.Welding power supply two: power supply, control box, welding cable, control cable and so on
11.Flux recovery device two sets: whirlpool pump, recovery device, funnel, etc.
The vertical assembly machine, flange and web tightening calibration, positioning, automatic spot welding, all use Japan's Mitsubishi programmable controller and AC frequency converter, so that the production efficiency is doubled compared with ordinary products, with stable and reliable working conditions, welding torch Equipped with arc tracking device to ensure the quality of spot welding.
Technical Parameters
NO. | MODEL | YQPJ1500 |
1 | Web height | 1500 mm |
2 | Web thickness | 6~32 mm |
3 | Flange width | 150~800 mm |
4 | lange thickness | 6-40 mm |
5 | H beam length | 4000~15000 mm |
6 | Dimensional adjustment system | Separate, mechanical |
7 | welder | 2 sets of Mechanical submerged arc welding machine |
8 | Welder Power | 2×75KW |
9 | Welder type | automatic submerged arc welding |
10 | weld speed | 0-1000 mm/min |
11 | Weld speed adjustment | level and smooth |
12 | Head angle adjustment | ±45°±12.5 |
13 | Pressure of hydraulic system | ≤10 Mpa |
14 | Automatic welding cycle system | 2sets |
15 | Flux | 2×100 kg |
16 | Total power | 24 kw Except for welding power supply |
17 | Overall dimensions (L * w * h) | 30000×3270×5150 mm |
Supply matching:
Frame;
Console;
Pre assembled mechanism;
Feed roller table;
Delivery roller table;
2 sets of welding machine;
Hydraulic station;
Mushroom shaped deformation correcting mechanism for beam;
Welding console -2 sets for wire feed mechanism;
Wire box -2 parts;
Hydraulic hose;
Flux cycle system ----2 set;
Work platform and ladder