Waste plastic PET mineral bottle crushing washing drying line
Working Flow (1000kg/h advanced system)
--- Belt conveyor: feeding material, If too much scrap irons, metal detector may be needed.
--- Label separator: remove and separate labels from waste bottles.
--- Sorting belt: sorting out remain labels manually, selecting out different color and Non-PET bottles.
--- Belt conveyor: feeding material.
--- S-series crusher: with water, cut plastic bottle into small size.
--- Screw loader: load bottle flakes into the next step.
--- 1st floating washer tank: washing out the floating caps, rings and dirty.
--- Screw loader: load bottle flakes into the next step.
--- 1st high speed horizontal friction washer machine: with high speed friction washing out dirty.
--- Hot washer tank: with hot water washing to remove oil, glue and dirty.
--- Screw loader: loading out material with inverter to control speed.
--- 2nd high speed friction washer dewatering machine: with high speed friction washing out dirty and remove chemical water.
--- 2nd floating washer tank: washing out the floating caps, rings and dirty.
--- Screw loader: load bottle flakes into the next step.
--- 3rd floating washer tank: washing out the floating caps, rings and dirty.
--- Screw loader: load bottle flakes into the next step.
--- Dewatering machine: remove the dirty and water from the material.
--- Hot air drying system: drying the bottle flakes.
--- Zig-Zag air classifier: remove the fine dust and final labels.
--- Storage hopper: collect the clean material.
--- Control cabinet: Used to control the whole line (Schneider, Siemens, etc.)
Remark: We also have metal detector, trommel/roller seperator, blade sharpener,etc. for optional choice.
Pet bottle recycling line can be customized according to the raw material and customer requirement Product
Input capacity | 500kg/h | 1000 kg/h | 2000 kg/h |
Workshop(m) | 42 (L)×10(W)×6(H) | 55(L)×15(W)×6(H) | 70(L)×18(W)×6(H) |
Ancillary staff | 6Persons | 8 Persons | 12 Persons |
Installation power | 156KW | 307KW | 420KW |
Water Consumption: | 2Ton/h | 3.5Ton/h | 5 Ton/h |
Final product | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max. 20oom Floatable contamination: less than 200ppm Total impurity: 320ppm | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: Max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm |
.Spec of end products---PET Flakes(Filament grade)
Intrinsic Viscosity (IV) (dl/g) | 0.65-0.86 (depends on raw materials) | |
Melt point (ºC) | 252-260 | |
Moisture | 0.5-1% | |
Bulk density (kg/m3) | 280-450 | |
Particle size (mm) | 3-12 | |
Fraction | 1-3mm | 8-15% |
≤1mm | Max. 2% | |
PH Value | 7.5±0.5 | |
PVC (ppm) | Max. 30 (based on raw material & design) | |
PE/PP (ppm) | Max. 20 | |
Label(ppm) | Max. 20 | |
Glue (ppm) | Max. 20 | |
Metal (ppm) | Max. 10 | |
Total impurity (ppm) | Max. 150 |
Quality Control(plastic machine):
· We have technical, engineer team design the sample machinery before enter into market
· Production QC team ensure the machine manufacturing quality
· We will running every machine after finished before shipment
· Optional choose by client running the machinery by material
9.Service System(plastic machine):
· Pre-sale: We given client the details technician offer, sign the sales contract etc.
· In-sales: We supply the details layout, installation instruction, technician support for the clients;
· After sales: We arrange engineer to install the machinery and training the workers for client;
· We have 24hours team to solve the after sales problem;
· We have free spare parts with the machine;
· We supply long term spare parts for every customer
· We always up date the new technology to every customer