For almost 15 years now in Europe, used plastic bottles made of polyethylene terephthalate (PET) have been recycled in such a way that the recyclate can be used for new PET bottles. Several recycling plants have been established all over Europe. Since May 2008 the European Recycling Regulation 282/2008 has been in force. According to this regulation, every recycling process must be individually approved by the European Food Safety Authority (EFSA). For this evaluation process, EFSA has developed a conservative evaluation concept in order to protect consumers. The evaluation is partly based on mathematical calculation of the migration. The current migration model overestimates the migration. EFSA acknowledges that the migration model overestimates by at least a factor of 5. This applies for small molecules such as toluene. However, higher molecular weight contaminants such as benzophenone are even more overestimated. The reason for this overestimation is that the currently used migration model is based on a fixed activation energy of diffusion. Conversely, the curve of the maximum bottle wall concentration calculated using the current migration model increases much too gradually with the molecular weight. New developments in migration modelling consider more precisely the activation energies of diffusion. Consequently, using the new, more realistic diffusion coefficients influences significantly the EFSA evaluation criteria.
ZHANGJIAGANG ,JIANGSU Province, XINTING Machinery Co., Ltd. provides PET plastic bottle crushing and cleaning production line, pet bottle crushing and cleaning equipment, pet bottle crushing and cleaning equipment price, PET mineral water bottle recycling processing production line, mineral water bottle cleaning equipment manufacturer, pet bottle cleaning and recycling production line, pet Polyester bottle crushing cleaning and recycling production line, pet waste beverage bottle crushing and cleaning production line equipment, cold water plastic bottle production line, pet plastic bottle chip crushing cleaning and recycling production line, pet waste plastic bottle crushing cleaning and recycling production line, the company also manufactures LDPE film crushing cleaning and recycling production line , ABS home motor shell crushing magnetic separation recycling production line. With more than 10 years of green machinery manufacturing and production. Experienced, can be customized according to customer specifications, welcome customers to consult! discount price!
Application:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-3000kg/hr.
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4. This China Professional Manufacture PET Bottle Crushing Washing Drying Recycling Line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
Product Description:
No. | Machine List | Function |
---|---|---|
1 | Belt Conveyor | Bottles conveying |
2 | Bottle Label Remover | Remove above 90% labels for both common and compressed bottle; No flakes waste and no water consumption |
3 | Manual Sorting Belt | Manually sort out PVC bottle, labels, and other impurities |
4 | Belt Conveyor | Bottle conveyor tp crusher |
5 | PSJ1200 Crusher | Bottle crushing into flakes |
6 | Horizontal Screw Loader | Conveying flakes to next screw loader |
7 | Screw Loader | PET flakes conveying |
8 | Floating Washer | Wash flakes and remove floating materials as PP, PE and Caustic soda |
9 | Low Speed Friction Washer | Remove sand, mud and dirty |
10 | Hot Washer | After hot washing, it's easier to remove oil, glue |
11 | Screw Loader | PET flakes conveying |
12 | Hot Washer | After hot washing, it's easier to remove oil, glue |
13 | Screw Loader | PET flakes conveying |
14 | High Speed Friction Washer | Remove the glue and dirty |
15 | Screw Loader | PET flakes conveying |
16&17 | Floating Washer | Wash flakes and remove floating material as PP, PE and Caustic Soda |
18 | Spray Washer | Remove the Caustic Soda |
19 | Centrifugal Dryer | Drying and flakes moisture reach 2% |
20 | Pipeline Dryer | Hot air drying, moisture <1% |
21 | Label Flake Separator | Remove little amount of label and dust in PET flakes |
22 | Packaging System | Storage silo for PET flakes |
23 | Electric Cabinet | Electric control for the complete line, can be customized |
PET Flake Quality Reference Table:
Moisture Content | <0.9% | Label | <20ppm |
---|---|---|---|
PVC | <20ppm | Variegated Tablets | <30ppm |
Glue | <10ppm | pH | Neutral |
PP/PE | <20ppm | Total Impurity | <100ppm |
Metal | <20ppm | Flake Size | 12mm, 14mm or customized |
Estimated Plant Parameters:
Capacity(kg/h) | 1000 | 2000 | 3000 |
---|---|---|---|
Power Installed(KW) | 500 | 700 | 900 |
Required Area(m²) | 750 | 900 | 1000 |
ManPower | 5 | 6 | 7 |
Steam Volume(kcal) | 60000 | 70000 | 80000 |
Compressed Air (m³/min) | 10 | 15 | 15 |
Water Supply (m³/h) | 43226 | 43327 | 43388 |
Flowchart Plastic PET Bottle Washing and Recycling Line for plastic recycling machine :
Conveyor belt →Label remover machine → Sorting table→Conveyor belt → Crusher → Screw loader→ Float washing tank→ Friction washing machine → Screw loader→Hot washer tank → High-speed friction washing machine → Floating washing tank → Dewatering machine → hot air dryer system → zig zag air classifier system → Silo