High-Performance Insulated Heating Wire With CuNi19 NC025 Alloy And FEP Insulation For Heating Applications
CuNi19 NC025 alloy material insulated FEP heating wire is a high-performance heating element widely used in industrial and household applications. The wire is made from CuNi19 (Copper-Nickel) alloy, known for its excellent electrical resistance, corrosion resistance, and thermal stability. The FEP (Fluorinated Ethylene Propylene) insulation provides outstanding heat resistance, chemical resistance, and electrical insulation properties, ensuring durability in harsh environments. This heating wire is ideal for precision heating systems, medical devices, and automotive applications. Its consistent performance, flexibility, and long lifespan make it a reliable solution for temperature-controlled systems. The combination of CuNi19 alloy and FEP insulation guarantees safe and efficient heating performance in various demanding applications.

Bulletproof Silk (Optional)
Material | Temperature resistance | Melting Temperature | Applied for grade | Advantages |
High strength aramid | In a 100 to 300 ℃ long-term use will not have obvious change and impairment | Melting Temperature is in 1135 ℃ | Applied for more than 110N | 1. Good mechanical 2. Heat resistant and flame retardant 3. The stable chemical properties 4. Radiation resistanc 5. Durability |
Alloy Material
Texture | Ni-Cu (Can be enameled) |
Resistance | According to the requests |
Wire diameter | 0.018~1.5mm |
Characteristic | 1. High strength
2. Strong hardness
3. Anti-corrosion
4.Thermoelectricity good |
Operating principle | Heating filament dogan twisted |
Paint Cladding(Optional)
Texture | Polyurethane | Polyetherimide |
Temperature class | -50~150℃ | -160~180℃ |
Characteristic | 1. Performance wide adjustable range well-adapted
2. Adhesive performance is good
3. Good elasticity, good resilien, can be used for dynamic joint
4. Good flexibility at low temperatures
5. Good weather resistance,service life up to 15~20 years
6. Good oil resistance
7. Biological aging resistance
8. Moderate cost | 1. Excellent Mechanical Properties
2. Good electrical insulatingperformance
3. Excellent radiation resistance
4. Excellent resistanceto high and low temperature performance
5. Excellent wear resistance
6. Excellent microwave through performance
7. Strong plastcity |
Outer Sheath (Optional)
Texture | PA12 | TPEE | PVC | FEP |
Plastic outer diameter | 0.8mm~1.0mm |
Temperature class | -40~140C | -70~200℃ | -30~125℃ | -100~220℃ |
Dielectric strength | 39Kv/mm | 36Kv/mm | 36Kv/mm | 42Ky/mm |
Dielectric constant | 1.9×10^7 HZ | 1.4×10^7 HZ | 1.4×10^7 HZ | 2.8×10 HZ |
Breaking strength | 19~25MPa | 18~24MPa | 18~24MPa | 15~22MPa |
Key Features of CuNi19 NC025 Alloy Material Insulated FEP Heating Wire
1. Conductor Material (CuNi19/NC025 Alloy):
- Composition: Copper-Nickel alloy (approximately 81% Copper, 19% Nickel)
- Resistance: High electrical resistivity, making it ideal for heating applications
- Corrosion Resistance: Excellent resistance to oxidation and corrosion, especially in humid or harsh environments
- Temperature Coefficient: Low temperature coefficient of resistance, ensuring stable performance across temperature ranges
2. Insulation Material (FEP - Fluorinated Ethylene Propylene):
- Heat Resistance: Can withstand continuous temperatures up to 200°C
- Chemical Resistance: Resistant to oils, acids, solvents, and other chemicals
- Electrical Insulation: Excellent dielectric properties, providing electrical insulation and preventing short circuits
- Flame Retardant: Non-flammable and self-extinguishing properties
3. Electrical Properties:
- Consistent resistance along the wire length
- Low power loss
- Uniform heat distribution
4. Mechanical Properties:
- High flexibility, suitable for various installation environments
- Durable with a long lifespan
- Resistant to mechanical abrasion
5. Customization:
- Available in different wire diameters
- Can be supplied in different lengths
- Resistance values tailored to specific power requirements
This combination of materials makes CuNi19/NC025 FEP heating wire highly durable, efficient, and reliable for precision heating applications.
Key Applications
1.Industrial Heating Elements
- Used in precision heating systems such as mold heating, injection molding, and extrusion processes.
- Provides stable resistance for uniform heat distribution.
2.Medical Equipment
- Applied in medical devices requiring controlled heating, such as surgical instruments, diagnostic tools, and laboratory heating systems.
3.Aerospace and Automotive Heating Systems
- Used in defrosting and de-icing systems for aircraft and vehicles.
- Integrated into seat warmers, battery warmers, and engine pre-heaters.
4.Electronics and Semiconductor Industry
- Ensures thermal stability in sensitive electronic components.
- Used in temperature compensation resistors and circuit protection applications.
5.Household and Commercial Appliances
- Incorporated into electric blankets, hair styling tools, and heated clothing.
- Used in underfloor heating systems and heat-tracing cables for pipes.
6.Chemical and Petrochemical Industry
- Suitable for use in corrosive environments due to its FEP insulation.
- Used in heating cables for chemical processing equipment and pipelines.
7.Laboratory and Research Applications
- Provides precise temperature control for experiments requiring stable heating.
- Utilized in test chambers, incubators, and thermal cycling devices.
Why CuNi19/NC025 with FEP Insulation?
- High corrosion resistance: Ideal for humid and chemical-exposed environments.
- Stable resistance: Ensures consistent heating performance.
- FEP insulation: Provides high-temperature resistance, chemical resistance, and electrical insulation.
- Flexible and durable: Suitable for various industrial and commercial applications.
This heating wire is a reliable choice for applications requiring precision heating, durability, and resistance to harsh conditions.


