Monel 400 UNS N04400 2.4360 Bar/Rod/Wire/Forging/Plate/Strip With Excellent Corrosion Resistance And Good Weldability

Monel 400 (UNS N04400 / 2.4360) is a nickel-copper alloy known for its excellent corrosion resistance, high strength, and good weldability. It consists of approximately 67% nickel and 30% copper, offering superior resistance to seawater, acids, and alkaline environments. This makes it ideal for marine, chemical, and aerospace applications. Monel 400 retains mechanical properties across a wide temperature range, with a melting point of 1,350–1,400°C. It exhibits good ductility, high fatigue strength, and resistance to stress corrosion cracking. Common uses include heat exchangers, pumps, valves, piping systems, and fasteners in harsh conditions. It can be hot- and cold-worked but is difficult to machine due to its toughness. Welding is best performed using Monel-compatible filler metals.

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Monel 400 (UNS N04400 / 2.4360) is a nickel-copper alloy known for its excellent corrosion resistance, high strength, and good mechanical properties.

Here are its key features:

1. Corrosion Resistance:

• Excellent resistance to seawater, brackish water, and high-velocity marine environments.
• Highly resistant to acidic and alkaline conditions, including hydrofluoric acid and sulfuric acid.
• Good resistance to stress corrosion cracking and pitting corrosion.

2. Mechanical Properties:

• High strength and toughness, even at subzero temperatures.
• Good ductility and impact resistance.
• Can be hardened only by cold working (not heat-treatable).

3. Thermal Properties:

• Retains mechanical properties at elevated temperatures (~1000°F / 540°C).
• Low thermal expansion compared to austenitic stainless steels.

4. Workability & Fabrication:

• Readily machinable using conventional techniques, but requires slow speeds and rigid tooling due to work hardening.
• Can be welded using gas tungsten arc, gas metal arc, or shielded metal arc welding.
• Good cold and hot forming properties.

Monel 400 (UNS N04400, 2.4360) is a nickel-copper alloy known for its excellent corrosion resistance, high strength, and good mechanical properties across a wide range of temperatures. It is widely used in various industries due to its outstanding resistance to seawater, acids, and alkaline environments.

Applications of Monel 400 (Bar/Rod/Wire/Forging/Plate/Strip)

1. Marine & Offshore Industry

• Propeller shafts, pump shafts, and marine hardware
• Seawater piping and heat exchangers
• Shipbuilding components and offshore platforms

2. Chemical Processing Industry

• Storage and processing tanks for acidic and alkaline environments
• Heat exchangers and piping systems
• Valves, pumps, and fittings for chemical plants

3. Aerospace Industry

• Aircraft structural components
• Jet engine parts
• Fasteners and springs exposed to corrosive environments

4. Power Generation & Nuclear Industry

• Boiler feedwater heaters and condensers
• Steam generator tubing in nuclear power plants
• Heat exchangers for fossil fuel and nuclear applications

5. Oil & Gas Industry

• Downhole equipment and drilling tools
• Oil refinery components exposed to harsh environments
• Valves, pumps, and piping for corrosive applications

6. Medical Industry

• Orthopedic implants and medical instruments
• Surgical tools requiring high corrosion resistance

7. Electronics Industry

• Electrical and electronic components exposed to harsh conditions
• Battery connectors and shielding materials

Each product form (bar, rod, wire, forging, plate, strip) is selected based on the specific mechanical requirements of the application, ensuring durability and corrosion resistance.