160KW Fast Heating and Engery Efficient Induction Hardening Machine For Carbon Steel

Induction Hardening Machine
Induction Hardening is a form of heat treatment in which a steel or cast iron part is heated by electromagnetic induction, immediately followed by rapid cooling (quenching). Upon quenching, the metal undergoes martensitic transformation, significantly increasing its hardness.

Quick Detail:
Model | GYD-160AB (Three phase) |
Work power | 340V-430V |
Maximum input current | 240A |
Output power | 160KW |
Fluctuating frequency | 30-80KHZ |
The flow rate of cooling water | 0.08-0.16Mpa 12L/Min |
Water temperature protection point | 50C |
Product size | main :1090x650x1610 mm |
transformer :980x480x850 mm |
Net weight | main : 265 kg |
transformer : 138 kg |

Advantages of induction hardening:
Induction hardening offers a range of advantages over other hardening approaches. It is possible to harden a specific workpiece area with the exact penetration depth using induction hardening. Many applications require hardening the workpiece only on a particular section, which can be achieved by controlling the operational variables, such as the amount of current, heating time, and current frequency. In addition, a customized coil can be designed for the process based on specific use.
Following are the other key advantages of the induction hardening process.
- Induction hardening can heat and cool a metal component much faster than other methods, such as flame or furnace hardening.
- It customizes the hardness of the steel workpiece to the desired level.
- Induction hardening is the best approach to get uniform hardening throughout the material structure.
- It requires low manual labor and can be completely automated, depending on the requirements.
- It is generally more energy efficient than other methods, as it heats and cools the component more quickly and requires less energy to maintain the high temperatures.
- Induction hardening allows for greater control of the heating and cooling rates, which can result in a more consistent and precise hardening of the component.
- The induction hardening process minimizes the risk of defective parts and directly contributes to the hardening cost. In addition, the automation in induction hardening reduces manual labor and helps to reduce the overall cost.

Induction hardening is a heat treatment process carried out to enhance the mechanical properties in a localised area of a ferrous component. The resultant hardened area improves the wear and fatigue resistances along with strength characteristics.
Typical applications of induction hardening include gears, shafts, axles, cam lobes, stampings, and spindles, mostly symmetrical parts. Induction hardening is used to strengthen a specific area of a part. Single piece, surface hardening of selective areas.
- Carbon steels
- Alloy steels
- Stainless steels(martensitic)
- Powder metal
- Cast iron
- Gray iron
- Ductile iron
- Malleable iron


Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical standards.
- Take run test, according to relevant equipment test run regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we will send maintenance
- technician to provide visiting service after checking with the customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
- The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.