25KW 1-20KHZ Medium Frequency Induction Forging Machine For 15mm Steel Bar Heating

INDUCTION FORGING :

Induction Forging aims to fabricate the work pieces of certain temperature different materials require different temperatures into other shapes through forging press with the help of punch press forging machine or other equipment for instances hot extrusion of watch case watch flan handle mold accessory kitchen and table ware art ware standard part fastener fabricated mechanical part bronze lock rivet steel pin and pin.

Six Protection:

• Overcurrent Protection Water shortage Protection
• Overheating Protection Overvltage Protection
• Short circuit Protection Phase Protection

The equipment includes medium frequency induction heating machine, worktable, induction coil, feeding machine, Infrared temperature detector and some other parts.

Features of medium frequency induction forging machine:

• Wide frequency range: 1KHZ—20KHZ, according the diameter of working piece to choose suitable frequency.
• When heating a whole piece of material, the length of induction coil can be made from 500mm –1m, when heating multiple pieces, better penetrating results can be guaranteed.
• It adopts continuously heating method, with uniform load in induction coil, it can solve the problem of great voltage change in output power during heating process when the temperature of work piece reach 1100℃ from room temperature, by this way, actual output power can be always above 95% efficiency, thus the machine is effectively used.
• When heating bronze, aluminum and other nonferrous metal, by suitable design of induction coil and capacitance, the actual output power of machine can be above 85% efficiency than calculated.
• Compare with controllable silicon frequency machine, our equipment is of small size, easy maintenance, and can save power by approximately 15--20%.

THE ADVANTAGES OF INDUCTION FORGING:

Efficient Heating: Induction forging uses electromagnetic energy to heat metals quickly and efficiently. Unlike other heating methods like gas furnaces or resistance heating, induction heating can provide much faster and more uniform heating, reducing the time and energy required to forge the metal.

Consistent Quality: Induction heating provides precise temperature control, resulting in consistent and repeatable quality of the forged parts. This is particularly important in industries that require high-quality, reliable parts, such as aerospace, automotive, and medical device manufacturing.

Reduced Scrap: Induction forging reduces scrap by minimizing heat distortion and material waste during the forging process. Induction heating can also eliminate the need for preheating or post-heating processes, which can further reduce scrap and improve efficiency and productivity.

Safe and Clean: Induction heating is a safe and environmentally clean process that minimizes the risks associated with open flames and toxic fumes from traditional heating methods. It also generates less noise pollution and reduces the need for air conditioning due to the low amount of heat emitted from the equipment.

INDUCTION FORGING APPLICATION:

Mainly used for work pieces heating, heating temperature is between 200-1400 degrees.

1, Pre-forging heating: applied to gear, ring gear, bearing, shackle, rigging.

2, Online heating: Pipe anti-corrosion coating, long steel rod heating, steel (wire) tube online quenching and tempering.

3, Local heating: U-bolt bending, thermal assembly of the drum,Steel pipe elbow etc.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.