300KW Medium Frequency Induction Forging Machine For Square Billet

INDUCTION FORGING :

Forging, hot stamping and extrusion consist of forming a part that has been previously heated to a temperature at which its resistance to deformation is weak. The approximate hot forming temperatures of the most commonly used industrial materials are:

• Steel from 1100 to 1250 ºC
• Brass 750 ºC
• Aluminium 550ºC

After heating up the material, the forming operation is done on different types of machines: mechanical impact presses, bending machines, hydraulic extrusion presses, etc.

The starting material used in forging is presented in the form of rounded studs, squares (billet) or bar materials.

SPECIFATIONS OF THE INDUCTION FORGING MACHINE:

SIX PROTECTIONS OF THE INDUCTION FORGING MACHINE:

• Overcurrent Protection Water shortage Protection
• Overheating Protection Overvltage Protection
• Short circuit Protection Phase Protection

THE PARAMETERS OF THE MEDIUM FREQUENCY INDUCTION FORGING FURNACE:


FEATURS OF THE MEDIUM FREQUENCY INDUCTION FORGING MACHINE:

1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )

2. Japan Nichicon electrolytic capacitor. ( filter capacitor )

3. Imported transistor integrated block.

4. All water pipe use thermostability, High pressure resistance best quality material.

5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.

6. International advanced all-solid-state semiconductor power devices.

7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.

8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.

THE ADVANTAGES OF INDUCTION FORGING:

• Material and energy saving plus flexibility
• Greater quality
• Process control
• Much shorter heating times
• Less oxidise and the production of scale is very low
• Easy and accurate adjustment of the temperature to be applied
• No time needed for the furnace pre and maintenance heating
• Automation and reduction of the labour required
• Heat can be directed to one specific point, which is highly important for parts with only one forming area
• Greater thermal efficiency
• Better working conditions as the only heat present in the air is that of the parts themselves

The process of forging and forming is a common process in the manufacture of many industrial sectors such as automotive, railway, aerospace, oil and gas, chains and forging.

INDUCTION FORGING APPLICATION:

Aerospace: Induction forging creates high-quality, durable components for aircraft engines, landing gears, and other critical aircraft parts.

Automotive: Induction forging is used to manufacture components for engines, transmissions, suspensions, and steering systems.

Energy: Induction forging is used to manufacture components for oil and gas drilling and production equipment and power generation equipment.

Medical: Induction forging creates precision components for medical devices such as orthopedic implants, pacemakers, and surgical instruments.

Mining: Induction forging is used to create components for mining equipment, such as drill bits, pumps, and conveyors.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.