Automatic sawing PU sandwich panel continuous production line
Polyurethane resin,curing agent,and foaming agent are delivered to high-speed mixing head in certain proportion through metering pump,evenly mixed and continuously coat on basal plate by coating head’s reciprocating motion,then enter into double crawler machine with plate,foam and cure between the top and bottom layer of heated double crawler machine;when it is cured and shaped,the trimming device on both sides will get it into accurate size.Finally,the sizing following tracing cutting machine cut off it as per preset length.
Features
1. Beautiful and applicable,multiple functions,such as thermal isolation,sound isolation and flame retardence.
2. Using heated air recycle oven,strictly control the temperature of PU foaming and solidification in suitable range.
3. Using high pressure foaming system,precise measurement,high stabilith,little dust in locale,protect the worker's health.
4. Using 141B Or C5 as foaming agent.Insted of carbon chloral-fluoride,make the PU foaming treatment treatment become environmental production crafe.
5. Special double belt cojveyor,flat surface of sandwich panel,even thinckness,anti-patter n.
6. Operation system controlled by PLC computer,personal design and simple operation.
Plate type figure
Technical parameter
Item | Parameter | |
Material | Type | Color steel sheet;galvanized sheet;Aluminum sheet |
Thinckness(mm) | 0.4-0.8 | |
Width(Mpa) | ≤1250 | |
Suitable size of panel | Length(mm) | 2000-16000 |
Width(mm) | 600-1200 | |
Thickness((mm) | 30-200(Not including height of corrugation) | |
Production speed(m/min) | (Adjustable)3-8 | |
Valid length of double belt conveyor(mm) | 16000-36000 | |
Work pressure on pouring foam(Bar) | 150-200 | |
Total power(kw) | Abouot 300 | |
Total size(Length×Width×Height) | 130000×15000×6000 |
No. | Item |
1 | polyurethane high pressure foam machine |
2 | upper layer and lower layer color steel tile forming system |
3 | conveying system |
4 | double caterpillar bands laminating machine system |
5 | back conveying and cutting system |
Automatic control of pu sandwich panel production line:
Automatic control system includes uncoil area control, double crawler forming machine and drying cutting area control, the whole control system is operated through touch screen parameter input and buttons to realize automation production with reliable and stable preformance, simple and easy opeartion, Each operating position is installed with emergency stop button to ensure equipment and personal safety in case of an emergency, The adopting of new technology realizes high accuracy, high intelligence, and high speed control.
Product features of pu sandwich panel production line:
1. Wide application: Ddouble sided color steel tile, one side color steel, the other side soft material panel, one side soft material panel, etc.
2. Fully automatic
3. Technology advantage: The whole line is designed by adopting European technology and developed by our company, can reduce the cost, and improve the machine strength, accuracy and stability.
4. The electrical control system adopts international advanced brand, reliable and less malfunction.
5. The pu sandwich panel is more smooth and has better core density.