100 - 600 mm Width Galvanized Sheet Automatic Cable Tray Roll Forming Machine
YBT automatic Cable Tray Roll Forming Machine is highly integrated by uncoiling ,leveling,forming ,cutting off,punching,receiving and related process.The whole production line is controlled by PCL program . Operators can select a preset program to run the whole line automatically by using touch screen.The methods of operation include automatic control ,manual control,separate operation and emergency stop .
Main Equipments
5 ton hydraulic De-coiler | Diameter: 420-560mm hydraulic expansion. Pictures for reference Expansion: Hydraulic de-coiler Capacity: 5000kg Max Coil Width: 1250mm |
Leveling device | 1.7 rolls leveling, 3 rolls up and 4 rolls down |
Feeding device | Feeding Servo feeding motor: about 4.4KW, |
Punching press machine
Main roll forming machine
Suitable Plate Material:Material thickness:1.0-2.5mm |
Raw material: Galvanized steel and black steel sheets |
Working Speed: 9-15 meters / min |
Forming Steps: 20 stations |
Cutting: Hydraulic Cutting Cr12mov |
Main Power with reducer: 18.5KW WH Chinese Famous |
Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome |
Material of Cutting Knife: Cr12Mov, Quench HRC58-62
Hydraulic Station Power: 7.5KW
The whole machine is controlled by industry computer-PLC.
Adjust the height by the motors and the rails, controlled by the PLC
Hydraulic cutting system
1 . The cutter blade material: Cr12mov HRC58-62 degree
2 . Cutting after forming: Cut the sheet after roll forming to required length
3 . Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
4 . Material of blade: CR12with heat treatment
5 . Length measuring: Automatic length measuring
Control panel
(1) Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requestment)
(2) Length & quantity measurement automatically;
(3) Length & quantity controlled by PLC
(4) Length inaccuracy can be amended easily.
(5)Control panel: Button-type switch and touch screen
(6) The language in the touch screen: English and Chinese
(7) Unit of length: millimeter (switched on the control panel)
Related Machine lines
Working flow
Uncoiling---Leveling---Storage---Feeding---Punching and Cutting---Roll forming---Output table
Main components
Name | Units | Quantity |
Decoiler | Set | 1 |
Punching device | Set | 1 |
Feeding device | Set | 1 |
Roll forming system | Set | 1 |
Cutting system | Set | 1 |
Electric control system | Set | 1 |
Automatic stacker / Out pu table | Sets | 2 |
Our service
Designing:
After order confirmation, we start to design the machine, such as the basement, structure, rollers, shafts, power, cutting device, programs and so on.
Making:
The main parts, like rollers and shafts are produced by ourselves. We have several high-precision CNC lathe and other kinds of new machine tools, so that the quality and precision can be controlled.
Assembling:
The machines are assembled by technicians with years of experience, which can help workers improve the production efficiency and machine’s quality.
Testing:
Raw material of different specifications are prepared for testing. And during test, long enough material is used. Because if the material is not long enough, some defects can not be exposed.
Delivery:
Machine will be fixed inside container by steel wire, in order to make sure it won’t move during transportation and avoid any kinds of damage of machine and container.