After finished the H-beam assembling process, H-beam automatic SAW welding is required. It has several structural styles: LHA gantry type, LHT double cantilever type and LHC cantilever type. It adopts A.C. variable frequency control to realize back and forth welding. It has stable and reliable working and simple and convenient operation. Special designed arc-guiding rack can satisfy the welding requirements of small H-beam and star/cross beam.
Technical Parameters
1, Workpiece range:
Flange width: 200-800mm Thickness:3-35mm.
Web height: 200-1500mm Thickness:3-25mm.
2, Assembling & Welding speed: 0.35-3m/min
3, Main drive roller diameter: 250mm.
4, Main drive roller speed: 3500-6000mm/min.
5, Main drive roller speed adjustment type:AC frequency conversion stepless speed regulation.
6, Correct wheel diameter: 180mm
7, Correct wheel cylinder lifting intinerary: 200mm
8, Straightening roller diameter: 380mm
9, Main drive motor power: 7.5KW
10, Upper pressure roller diameter: 160mm
11, Upper pressure lifting cylinder stroke: 1350mm
12, Body size(L*W*H): 2515*2430*3530mm
13, Overall power: 13.4KW
14, Conveyor roller power: 1.5 x 2 = 3KW
15, Flux recycling station power: 4 x 2 = 8KW
16, Hydraulic station power: 5.5KW
17, Welder model: MZ-1000 x 2 OR Lincoln DC-1000 x 2
Web height | 200~1500mm |
Web thickness | 6~16mm |
Flange width | 200~800mm |
Flange thickness | 6~20mm |
Work-piece length | 6000~15000mm or as user’s request |
Assembly and welding speed | 0.35~3m/min |
Main machine power | 3kW |
Roller conveyor motor power | 0.75*4=6kW |
Flux recycling machine motor power | 3*2=6kW |
Pump station power | 4kW |
Welding source power | 69kW*2=138kW |
(1) Assembling Machine:
Main drive roller components, clamping, powder compact, the door frame of web press device, hydraulic alignment device, on the bar system, input, output, roll, hydraulic system assembly, etc.
(2) Angle Seam Welding Machine:
Double wire welding torch up and down or so regulating mechanism, welding gun, welding gun tilt tracking mechanism clamping mechanism, automatic flux recovery conveying machine, MZ - 1000 double arc double wire submerged arc welding machine (Chinese brand or imported), etc.
(3) Flange Straightening Machine:
Correct vice driving wheel mechanism, fastening device for flange, hydraulic clamping scale correction mechanism, etc.
(4) Electric control system:
Electrical cabinets, ac frequency converter, PLC programmable controller, etc
(5) Spare parts:Button 5pcs.
HH54PDC24V relay 4pcs.
Molten core 4 A, 6 A, 6 pcs for each.
This is a special machine for H beam direct assembling, welding and straightening, it combines assembly machine, gantry type welding machine and straightening machine into one machine,thus improves productivity, reduces cost, and saves the installation space. It can produce H-beam and T-beam with high efficiency.