Product Description:
Spray drying is a crucial technology for producing probiotics and nutraceuticals, ensuring the preservation and stability of bioactive compounds.
Features:
- Extended Shelf Life: Converts sensitive ingredients into stable, dry powders, significantly extending their shelf life.
- Protection: Encapsulates bioactive compounds, protecting them from degradation due to environmental factors.
- Consistent Quality: Produces uniform particles with consistent quality, ensuring reliable performance.
- Improved Handling: Easier to handle, store, and transport compared to liquid forms or unstable raw materials.
- Scalability: Suitable for large-scale production, meeting industrial demands efficiently.
Technical Parameters:
Model | PLG |
5 | 25 | 50 | 100 | 150 | 200-2000 |
inlet temperatyre ℃ | 140-350 automatically controlled |
outlet temperatyre ℃ | 80-90 |
Max water evaporation capacity kg/h | 5 | 25 | 50 | 100 | 150 | 200-2000 |
centrifugal spraying nozzle transmission mode | compressed air transmission | mechaical transmission |
rotation speed (r.p.m) | 25000 | 18000 | 18000 | 18000 | 15000 | 8000-15000 |
spraying desc diameter (mm) | 50 | 100 | 120 | 140 | 150 | 180-340 |
max electric heating power (kw) | 9 | 36 | 63 | 81 | 99 | settled by customer |
overall dimensions | 1.8*0.93*2.2 | 3*2.7*4.26 | 3.7*3.2*5.1 | 4.6*4.2*6 | 5.5*4.5*7 | depends on tryer |
dried powder collection | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
Applications:
1. Probiotics
- Encapsulation: Spray drying is used to encapsulate probiotics, protecting them from environmental factors such as heat, moisture, and oxygen, which can degrade the live microorganisms.
- Stability: The process helps in maintaining the viability of probiotics during storage and enhances their stability, ensuring they remain active until consumption.
- Controlled Release: Encapsulation through spray drying can also facilitate controlled release of probiotics in the gastrointestinal tract, improving their efficacy.
2. Nutraceuticals
- Bioactive Compounds: Spray drying is used to produce powders from bioactive compounds such as vitamins, minerals, antioxidants, and phytochemicals. This helps in preserving their potency and extending their shelf life.
- Uniformity: The process ensures uniform particle size and distribution, which is crucial for consistent dosing and efficacy of nutraceutical products.
- Enhanced Solubility: By producing fine powders, spray drying can improve the solubility and bioavailability of poorly soluble nutraceutical compounds.