120TPH Stationary hot mix asphalt plant

Product Description

ZAP-S series Stationary Batch Asphalt Mixing Plant are available from 40TPH to 320TPH, and is most popular for its high output and high performance.

Main advantages:

• Environmental protection, energy saving, safe and easy to operate

• Low maintenance operation & Low energy consumption & Low emission

• Optional environmental design - sheeting and clad to customers requirements

• Rational layout, simple foundation, easy to be installed and maintenance

Technical parameters of 40-320tph Stationary Asphalt Mixing Plant

Mixing Tower

- Improved vibration and amplitude to optimize impact on the available screen
- All our screens have the largest screening area in their class
- The best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency
- Adopt long arms and short shaft, and shallow structure, more compact
- Large sliding gate structure, discharge asphalt mixture speedy
- Mixing blade and scale board adopt wear-resistant alloy iron, long service life
- Bidirectional mixing blades, mix in 3D spaces, high mixing efficiency

Drying System

- Optimizing the blade geometry of the dryer makes the drying and heating process extremely efficient, reduces energy consumption, and increases the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling period after operation is greatly shortened.

- Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the motor and the gear unit.

- Adopting the famous brand Honeywell temperature intelligent control system.

Combustion system

- Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).

- Diesel, heavy oil, natural gas, coal or multi-fuel burners.

- Using international standard parts, the maintenance cost is low.

Dust Collecting System
- Gravity type primary dust collector collects finer dust and saves consumption.
- The discharge of the secondary dust collector in the baghouse is less than 20mg/Nm3, which is environmentally friendly.
- Using the US Dopont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.
- Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.
- Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.

Vibrating screen
- Improve vibration and amplitude to optimize the impact on the available screen.
- A wear-resistant charging system with a uniform distribution of the particle mixture.
- Wide open door for easy access, simple screen replacement and reduced downtime.
- The best combination of vibration direction and screen box inclination ensures ratio and screening efficiency.