Fruit Juice Glass Bottle Filling Machine With PLC Control Precision Filling Level
Glass Bottle Filling Machine description
Nowadays the monoblock filling machine is becoming more and more popular due to its stable filling speed, precision filling level, high capacity, compact structure and less changeovers etc. Monoblock filling machine means the structure combines the washing part, filling part and capping part in one unit. It has been the trend to replace the old type of filling machine (single washing machine, filling machine, capping machine) gradually.
Glass Bottle Filling Machine Features
A) Washing part of Bottled Beverage Filling Machine
- All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
- 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
- 304 stainless steel washing pump
B) Filling Part of Bottled Beverage Filling machines
- High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304 stainless steel filling pump
- no bottle no filling
C) Capping part of Bottled Beverage Filling machine
- Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
- All 304stainless steel construction
- No bottle no capping,
- Automatic stop when lack of bottle
Glass Bottle Filling Machine line
1) water purification system
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
2) Juice processing system
Plate UHT sterilizer
|
Pipe UHT sterilizer
|
High pressure homogenizer
|
Vacuum degasser
|
UHT instantaneous sterilizer
|
CIP(Clean-in-place) System
|
CIP Technical parameter
Operation temperature | 60-138ºC |
Cleaning time | 12min/time |
Sequence of cleaning liquids | Clear water---alkali liquid---acid liquid---clear water |
Material name | 2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water |
Outline dimensions | 3240*1740*1950mm |
Steam pressure | 0.3-0.7Mpa |
Motor power | 2.2kw |
Centrifugal pump flow | 10m3/h |
Centrifugal pump lift | 40m |
Equipment weight | 1050kg |
3) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse
4) Bottle making system
pet preform→Autoloader→reheater →molding→ bottles
Technical specification
Model | RCGF 24-24-8 |
Capacity | 6000 BPH for 370ml bottle |
Suitable bottle | Glass bottle |
Bottle neck | Must be kept the same |
Filling liquid | Juice and non-carbonated drink |
Filling temperature | Around 85-90 degrees Celsius |
Filling pressure | Gravity filling |
Washing head | 24 |
Filling head | 24 |
Capping head | 8 |
Air consumption | 0.5CBM / min |
Air pressure | 6 bar |
Total power | 5 kw |
Voltage | 380V 3phase 50HZ / Customize |
Electric Configurations
Item | Parts Name | Brand | Brand |
1 | PLC | Siemens | Germany |
2 | Inverter | ||
3 | Touch Screen | ||
4 | Switch | ||
5 | Contactor | ||
6 | Relayer | ||
7 | Solenoid Valve | AIRTAC | Taiwan |
8 | Drive motor | FEITUO | Swiss |
9 | Reducer | CNP | China |
10 | Water Pump | SKF | China |
11 | Main Bearing | AUTONICS | Sweden |
12 | Sensor | AIRTAC | Korea |
13 | Air component | ABB | Taiwan |
Video
Automatic rotary glass bottle tomato sauce filling machine | https://youtu.be/aRZX07lyC7k |
Barrel edible oil filling capping machine (taken from client's factory) | https://youtu.be/SuIyyWGANcY |
Two piece tin can oil filling sealing machine (taken from Client's factory) | https://youtu.be/VMpodMeGHdE |
Hot pot edible oil canning sealing machine 2 in 1 | https://youtu.be/cOKJlt8OazE |
Automatic 2 in 1 tomato sauce filling sealing machine for tin can(taken from client's factory) | https://youtu.be/UjhW7pJjyr4 |
Tin can ketchup / Chilli paste filling / canning equipment(taken from client's factory) | https://youtu.be/qazIWEXtxKg |
Chilli paste canning equipment / sauce filling sealing machine(taken from client's factory) | https://youtu.be/GbjsmXbV7HE |
Rotary automatic sauce filling sealing machine(taken from client's factory) | https://youtu.be/CA6tBPO0ITU |
Chilli sauce filling packing equipment(taken from client's factory) | https://youtu.be/mPQsiCudOOA |
Hair gel filling machine with piston type filling method | https://youtu.be/nVPiL1L5gE4 |
ready to eat bird nest filling machine for glass jar | https://youtu.be/zFqi5NuwR-Y |
Glass jar honey filling machine | https://youtu.be/rihUzzN4Wy8 |
Tremella and red dates (pulp juice) filling capping machine (taken from client's factory) | https://youtu.be/jUDRJwsPuNs |
Tremella and red dates (pulp juice) filling capping machine | https://youtu.be/W1GahDjkbt0 |
Chilli sauce filling capping machine for glass bottle (taken from client's factory) | https://youtu.be/PniqFAXQgSk |
Soy sauce filling machine with hot temperature | https://youtu.be/RoW8QNrOEe4 |
Semi-automatic multi functional piston type filling machine | https://youtu.be/y0uG33ez3PE |
Table type semi-automatic water / sauce filling machine | https://youtu.be/Z4A-CZJjDDA |
Packing System
PET Bottle blow molding machine
1. Utilization of automcatic central lubrication.
2. Compact space design for convenience of mold-conversion, repairing, and maintenance.
3. Minimized transfer pitch for increasing heating efficiency and saving energy.
4. Swift exchange design for preform mandrels.
5. Optimized air flow in the oven for stable heating process.
6. Easy to adjust, exchange and access heating oven; Protection for preform thread against heating.
Automatic sleeve labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and
Stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.
Advantages
1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.
How to get quotation?
Please write to us with below information for getting detailed quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
FAQ
Q: Do you provide customized service
A: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q: How long time for installation?
A: According your machines order, we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Detailed photo for ref