Turnkey Complete Plastic Bottling Machine Drinking Water Fresh Juice Filling Line​

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General information

Description

Water is a multifaceted product: natural spring water, purified water, carbonated water, flavored water... How you can get drinking water? how you can make bottles? how you can packaging and design your products? How to achieve the maximum benefit with speed, accuracy and light weight bottles? Honor Machine, professional for liquid filling and package, will always provide you with the best solution for your products, your success is our mission.

Technical features

1. It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.

2. There is no need to adjust the height of equipment through neck holding tech for bottle transportation.And what is only to change some spare parts.

3. High speed filling line is of clamp transferring technology.Bottle shapes are more varied, and the working table inside the machine is more laconic.

4. By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.

5. Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.

6. High speed and large flow filling valve assures the high filling speed and exact fluid level.
7. Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard.
8. The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust the transferring chain's height.

Technical specification

Features

Electric configuration

Conveyor system

Air conveyor: Feeding plastic bottle to filling machine; it includes:
1, air blower
2, air filter screem
3, air conveyor tunnel

The belt conveyor system include:
1, Single row of conveyor: engineering plastic belt or stainless steel belt
2, Multi row of conveyor: engineering plastic belt or stainless steel belt
3, Conveyor motors: speed adjustable or stable speed with converter
4, Turn conveyor
5, Water accumulation tray
6, Cable try

Complete production line

1, water treatment system

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.

Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water.

Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.

Sodium ion exchanger (softener): is used to remove calcium and magnesium ions from water, thus obtaining softened water.

Precision filter: adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.

Reverse osmosis: is composed of reverse osmosis membrane (RO), high pressure pump and washing system,It can intercept substances larger than 0.0001 micron. and allow water molecules to pass through.

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.

Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration.

Finished water tank: is used to store filtered pure water, which is connected with filling machine for application.

Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you!

2, Sleeve labeling machine

1. It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks and other food and beverage industries. It not only has high accuracy of labeling position, but also can highlight bottles and perfect bottle-shaped after shrinkage.
2. Highly stable mechanical structure,The whole machine adopts stainless steel protective frame cover and aluminum alloy rigid frame, which is stable and rust-free.
3. Flexible choice of all kinds of bottle type: round bottle, square bottle, elliptical bottle etc. can also choose the bottle mouth or body.
4. Unique synchronous cutter holder, within the scope of specifications, no replacement cutter holder. If the specifications need to be changed, it can be completed quickly in 5 minutes.
5. The shape is exquisite and beautiful, the overall structure is strong, and the use is more lightweight and flexible.
6. Exclusively designed reciprocating cutter, which adopts rigid body combination of mechanism, can operate smoothly and prolong tool life by twice.
7. Simple central pillar positioning, easy to change specifications, easy to operate, easy to understand, easy to learn, completely avoiding the user's troubles.
8. The structure of this machine is simple and generous, which can ensure low failure rate and simple maintenance.
9. The whole series of security main body safety protection frame is really intimate design

Main parts list:

3, Automatic shrink wrapping packing machine

1) Frequency control,Secondary bottle transport device.
2) The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.
3) Inductive switch control film length.
4) Touch screen,PLC control system advanced reliability of the equipemtn function.
5) Circular wind machine ,resuare well-proportioned temperature of the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net,transport steady,high strength and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the user,adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user,it can prolong and shorten
11) Pterygoid stainless iron heating system,durability.
12) Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.

4, PET bottle blow molding machine

It is a kind of equipment which can make plastic granules into hollow containers by blow
molding process. It is mainly used in beverage and food industry.

Features of main body:

1). Stable performance with advanced PLC.
2). Automatic preform conveyer to save human cost.
3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the
bottle shaping rate, increase the production.
4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5). High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure.

After-sales service

1. 24 months warranty for the whole system
2. Reply your questions within 24hours.
3. Engineer will have call or video chat with clients to solve the problems.
4. If still can not solve the problem, we will dispatch engineer again to clients' warehouse within one week.
5. 3-time free equipment debugging and adjustment.
6. After 24 months, we can help you to maintain the machine and the accessories are provided only one the cost price.
7. Every 3 years, we can help to overhaul the machine free (Labor)
8. We can provide internship service and help you train the operator and mechanic
9. Free production technology and process configuration

Contact information

Vickie sun
MOB (Whatsapp / wechat): 0086 13584426100
Email: sunpiu2012@gmail.com
Skype: vickiesunqiu

Detailed photo for ref