10000BPH Automatic Combi Glass Bottle Juice Hot Filling Machine With Return System
Machine description
This series of equipment is used for hot filling production of tea drinks, fruit juice drinks and other products. This series is a combination of sterilization, filling and sealing. The design is scientific and reasonable, so operate is simple. It is the preferred equipment for hot-filling drinks.
It adopts advanced technologies such as human-machine interface touch control system, PLC computer control, frequency converter control, etc. It has high degree of automation and easy operation.
The filling temperature of this machine is 55-95ºC hot filling, It adopts suspension air conveyor. When change the bottle, It only needs to adjust the conveying width, which is more efficient and labor-saving. Filling action is smooth, fast, high precision, reliable sealing, low material loss and other functions, avoid secondary pollution of materials effectively.
General information
Containers and Specifications | ||||
Project Name:Automatic Piston / Flowmeter Filling Machine | Oil and Fat Products | |||
Bottle Material | Bottle Shape | Filling Range | Filling Heads | Production Capacity |
PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-6000ml | 4-16 | 700-4000bph |
Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Auxiliary machines for filling machine
1, Liquid nitrogen injection machine
2, Cap elevator
3, Cap sorting machine
4, Online cap washing tunnel
5, Bottled juice pasteurizer tunnel
6, Option: air filter device
Characters
Washing-Filling-Capping part | Washing unit |
Filling unit | |
Capping unit | |
Conveyor system | Belt conveyor system |
Air conveyor system |
Technical specification
Model | RCGF 24-24-8 |
Capacity | 6000 BPH for 500ml bottle |
Suitable bottle | Glass bottle |
Bottle neck | Must be kept the same |
Filling liquid | Juice and non-carbonated drink |
Filling temperature | Around 85-90 degrees Celsius |
Filling pressure | Gravity filling |
Washing head | 24 |
Filling head | 24 |
Capping head | 8 |
Air consumption | 0.5CBM / min |
Air pressure | 6 bar |
Total power | 5 kw |
Voltage | 380V 3phase 50HZ / Customize |
Electric Configurations
Item | Parts Name | Brand | Brand |
1 | PLC | Siemens | Germany |
2 | Inverter | ||
3 | Touch Screen | ||
4 | Switch | ||
5 | Contactor | ||
6 | Relayer | ||
7 | Solenoid Valve | AIRTAC | Taiwan |
8 | Drive motor | FEITUO | Swiss |
9 | Reducer | CNP | China |
10 | Water Pump | SKF | China |
11 | Main Bearing | AUTONICS | Sweden |
12 | Sensor | AIRTAC | Korea |
13 | Air component | ABB | Taiwan |
Video
Automatic rotary glass bottle tomato sauce filling machine | https://youtu.be/aRZX07lyC7k |
Barrel edible oil filling capping machine (taken from client's factory) | https://youtu.be/SuIyyWGANcY |
Two piece tin can oil filling sealing machine (taken from Client's factory) | https://youtu.be/VMpodMeGHdE |
Hot pot edible oil canning sealing machine 2 in 1 | https://youtu.be/cOKJlt8OazE |
Automatic 2 in 1 tomato sauce filling sealing machine for tin can(taken from client's factory) | https://youtu.be/UjhW7pJjyr4 |
Tin can ketchup / Chilli paste filling / canning equipment(taken from client's factory) | https://youtu.be/qazIWEXtxKg |
Chilli paste canning equipment / sauce filling sealing machine(taken from client's factory) | https://youtu.be/GbjsmXbV7HE |
Rotary automatic sauce filling sealing machine(taken from client's factory) | https://youtu.be/CA6tBPO0ITU |
Chilli sauce filling packing equipment(taken from client's factory) | https://youtu.be/mPQsiCudOOA |
Hair gel filling machine with piston type filling method | https://youtu.be/nVPiL1L5gE4 |
ready to eat bird nest filling machine for glass jar | https://youtu.be/zFqi5NuwR-Y |
Glass jar honey filling machine | https://youtu.be/rihUzzN4Wy8 |
Tremella and red dates (pulp juice) filling capping machine (taken from client's factory) | https://youtu.be/jUDRJwsPuNs |
Tremella and red dates (pulp juice) filling capping machine | https://youtu.be/W1GahDjkbt0 |
Chilli sauce filling capping machine for glass bottle (taken from client's factory) | https://youtu.be/PniqFAXQgSk |
Soy sauce filling machine with hot temperature | https://youtu.be/RoW8QNrOEe4 |
Semi-automatic multi functional piston type filling machine | https://youtu.be/y0uG33ez3PE |
Table type semi-automatic water / sauce filling machine | https://youtu.be/Z4A-CZJjDDA |
Packing System
Automatic sleeve labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and
Stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.
Advantages
1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.
How to get quotation?
Please write to us with below information for getting detailed quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
FAQ
Q: Do you provide customized service
A: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q: How long time for installation?
A: According your machines order, we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Detailed photo for ref
PLS CONTACT ME IF YOU NEED ANY HELP AND ANY DOUBT. WARMLY WELCOME TO US.
CONTACT: VICKIE SUN
MOB (WHATSAPP): 0086 13584426100
SKYPE: vickiesunqiu
EMAIL: sunpiu2012@gmail.com