Wet cast machinery is used in the production of wet cast concrete products. Wet cast refers to a method of casting concrete where a high-slump, fluid concrete mix is poured into molds or formwork. This technique allows for the creation of intricate designs, textures, and surface finishes in the final concrete products. Wet cast machinery is specifically designed to handle the requirements of this casting process. Here are some key components and processes typically associated with wet cast machinery:
Concrete Mixing: Wet cast machinery often includes a concrete mixing system. This system typically consists of a mixer that combines cement, aggregates, water, and any additional additives or admixtures required for the specific concrete mix design. The mixing process ensures a uniform and consistent concrete mixture with the desired workability and slump.
Molds or Formwork: Wet cast machinery utilizes molds or formwork to shape the fluid concrete mixture into the desired product. These molds can be made of various materials such as steel, rubber, or fiberglass, depending on the complexity and size of the product. The molds may have intricate designs, textures, or patterns to create the desired aesthetic features in the final product.
Vibration or Compaction: Wet cast machinery incorporates vibration or compaction systems to remove air voids and ensure proper consolidation of the concrete mixture within the molds. Vibration helps to improve the density, strength, and overall quality of the final product. The machinery may include vibrating tables, vibrating molds, or other mechanisms to apply vibration to the molds during the casting process.
Curing: After casting, wet cast products require proper curing to develop strength and durability. Wet cast machinery may include curing systems such as temperature-controlled chambers, steam curing systems, or water curing tanks. These systems provide the optimal conditions for the concrete to cure and gain the desired properties.
Demolding: Once the wet cast products have cured sufficiently, the machinery facilitates the demolding process. This may involve mechanical or hydraulic systems that release the products from the molds or formwork without damaging their surface finish or structural integrity.
Finishing and Surface Treatment: Wet cast machinery may also include equipment for finishing and surface treatments. This can include grinding and polishing machines, shot blasting equipment, or coating and sealing systems. These processes help achieve the desired surface appearance, texture, and protection of the wet cast products.
Specification:
Name | Model | Specification | Size(mm) | Power(Kw) | Capacity(m2/day) | Weight(Kg) |
Wet Cast Machinery | HTX-P-01 | Hydraulic driving;Auto feeding; vibrating and timing feeding | 7000*1000*1800 | 12.7 | 1000-1500 | 2000 |
Wet Cast Machinery | HTX-P-02 | Chain drived;Auto feeding,auto vibration | 8000*1100*1600 | 4.05 | 800-1000 | 1500 |
Applications
Wet cast machinery, is suitable for different silicone molds, rubber molds and plastic molds, size range from 200*200mm to 1500*1500mm, available for producing the artificial stone both for paving tile molds, 3D wall molds, wall panel molds, roadside stone molds, retaining wall molds, wall cap molds, etc.
Support and Services
Wet Cast Machinery technical support and services include: