一．制品 Product

1,产品规格:1000L IBC桶

Product specification: 1000L IBC

2,材料:HDPE

Material:HDPE

3,产量要求:在正常操作情况及使用买方指定的原料时,每小时产量约为:15-20个

Productivity requirement:Under normal operation conditions and using the raw materials specified by the buyer, the output per hour is: 15-20

二.设备 Machine

1. 设备型号:HYBM-IBC-1

Machine model:HYBM-IBC-1

2. 数量:1台(套)；

Quantity: 1 (set)

3. 设备基本配置介绍

Introduction of basic machine configuration

1,挤料系统 Extrusion System

螺杆:根据原料的加工性能特殊设计,直径Φ150 长径比30:1,材质38CrMoAlA,氮化处理,硬度≥800,脆性≤2级；

Screw:According to the processing performance of the raw material, the diameter:Φ150, the L/D ratio :30:1, the material is 38CrMoAlA, the hardness ≥ 800, and the brittleness ≤ grade 2;

机筒:优质氮化结构钢38CrMoAlA,材质38CrMoAlA,氮化处理,硬度HV≥900,脆性≤2级；

Barrel:High quality nitriding structural steel 38CrMoAlA, material 38CrMoAlA, nitriding treatment, hardness HV ≥ 900, brittleness ≤ grade 2;

驱动方式:交流电机+硬齿面减速箱ZHL国贸420/20:1

Driving mode:AC motor +harded gear reducer ZHL Guomao 420/20:1

驱动功率:交流160kw

Driving power: AC 160kw

塑化能力:约400Kg/h；

Plasticizing capacity: About 400kg/h

加热方式:采用铸铝加热器,每台挤出机7段温度控制,加热功率共42kw

Heating mode:Cast aluminum heater,7 section temperature control of each extruder,heating power is 42kw

温度控制:采用模块化温度控制；

Temperature control: Modular temperature control

冷却方式:进料段采用水冷,其余各段自动风冷；

Cooling mode: The feed section is water-cooled, Other sections is Automatic air cooling:

2,模头系统 Die head system

1. 华玉专利技术单层储料缸模头

Huayu patent technology 1 layer storage cylinder die head

2. 模头数量:1；

Die head number:1

C.挤出口最大直径:600mm；

Maximum diameter of extrusion outlet:600mm

D.加热方式:采用纳米保温材料加热圈,8段温度控制,加热总功率60千瓦;

Heating mode:Using nano insulation material heating ring,8-stage temperature control, total heating power 60 kw;

E. 温度控制:模块化温度控制；

Temperature control:Modular temperature control

1. 开合模装置 Clamping system

A. 采用双直线导轨平移模系统,双油缸快速合模,三油缸强力锁模结构,受力均衡,变形量小,并且移模快速平稳；

Adopts two linear guide rail moving die system, two oil cylinder quick mold closing, three oil cylinder powerful mold locking structure, balanced force, small deformation, fast and stable mold moving;

B.模板尺寸(宽×高):H1700mm×W1800mm

Platen size(W*H): H1700mm×W1800mm

C. 模板间距:1100-2500mm

Distance between platens: 1100-2500mm

D. 模具最大尺寸(宽×高):1600mm×1600mm

Max. mould size(W*H): 1600mm×1600mm

E. 模具厚度:1250mm

Mould Thickness: 1250mm

F. 锁模力:2000千牛

Clamping force:2000KN

4,机架 Machine Frame

具有升降功能,液压马达带动,升降行程大,适应模具变化,生产降低成本.

With lifting function, driven by hydraulic motor, large lifting stroke, adapt to mold change, reduce production cost.

5,液压系统 Hydraulic system

1. 液压系统采用伺服流量压力控制,配置日本 油研液压阀,具有动作快速,平稳,重复定位精确,使用寿命长,响应好等特点；

A. The hydraulic system adopts servo flow pressure control, equipped with Japan Yuken hydraulic valve, which has the characteristics of fast and stable action, accurate repeat positioning, long service life and good response;

B. 壁厚控制系统采用位置,速度双闭环设计,配置日本原装MOOG100点壁厚控制器,MOOG伺服阀,控制曲线跟踪更精准等特点；

B. The wall thickness control system adopts position and speed double closed-loop design, equipped with Japanese original Moog 100 point wall thickness controller and MOOG servo valve, and the control curve tracking is more accurate;

6,电气控制系统 Electric system

1. 电气控制系统采用西门子PLC进行整机的动作程序控制；采用西门子液晶显示器及触摸屏进行整机通讯,参数设定,修改和画面显示；各工艺参数可直接进行设定修改,并且具有较完善的故障诊断功能,画面操作直观,方便；

A. The electrical control system adopts Siemens PLC to control the action program of the whole machine; Siemens LCD and touch screen are used for communication, parameter setting, modification and screen display of the whole machine; the process parameters can be set and modified directly, and has perfect fault diagnosis function, and the screen operation is intuitive and convenient;

2. 挤出系统采用西门子变频器合金钢硬齿面磨齿减速箱传动,具有省电,静音,输出螺杆转速稳定,等特点.

B.The extrusion system adopts Siemens frequency converter alloy steel hard tooth surface grinding gear reducer transmission, which has the characteristics of power saving, mute, stable output screw speed, etc.

C.控制系统实现以下功能:

The control system realizes the following functions:

机器动作的实时控制；Real time control of machine action;

100点型坯轴向壁厚控制；100 point parison shaft wall thickness control;

挤出电机平滑稳定的调速；Smooth and stable speed regulation of extrusion motor

具有动作超时不到位报警；Alarm with action timeout is not in place.

多种功能选择,满足生产不同结构制品的要求；Various functions can be selected to meet the requirements of producing products with different structures

实时显示当前工步；Real time display of current work steps;

实时显示故障信息,报警信息；Real time display of fault information and alarm information;

循环动作前系统自动复位；Automatic reset system before cycle operation.

7电压:根据客户

Voltage: According to customer

8 9 8.外形尺寸(长×宽×高):9.5×5×6.8米

Machine dimension (L*W*H): 9.5×5×6.8m

9.机器重量:50吨

Machine weight:50T