Multi-Functional 160KW Hydraulic Pump/Motor Test Platform With Precision Control

Description

A cutting-edge solution for rigorous performance testing of hydraulic pumps (open/closed configurations), motors, and valves. Utilizing a servo-driven main motor (0-3500rpm) and proportional valve loading, the bench captures high-precision data across flow rates (15-600L/min), pressure thresholds (≤430Bar), and leakage parameters (0.5-2000mL/min). Its PLC-controlled NI software suite enables automated test protocols, while modular cooling and pilot control systems ensure operational stability. Ideal for enterprises aiming to elevate product reliability through scientific validation.

Core Capabilities
1. High-Performance Drive Technology

• 160KW Servo Motor: Optimized for stability across speeds from 1,500 RPM to ≥3,500 RPM, ideal for stress-testing dynamic components.
• Advanced Hydraulic Simulation: Dual-bridge loading system with 430 Bar proportional control, replicating extreme operational environments.

2. Unmatched Precision

• Dual-Flow Measurement: Combines turbine (600 L/min) and gear (2,000 mL/min) flowmeters for macro-to-micro accuracy (±0.5% to ±0.3%).
• Ultra-Accurate Sensors: 0.25% precision pressure monitoring (600 Bar / 100 Bar) and ±0.5°C temperature tracking.

3. Smart Automation & Reliability

• Integrated Control Suite: PLC + NI platform enables flexible manual/auto modes and live data dashboards.
• Siemens-Grade Stability: Industrial-grade electrical control modules ensure fail-safe system performance.

Testing Capabilities

Design Highlights

• Modular Open Platform: Flexible configuration for diverse testing scenarios.
• Water-Cooling System: Equipped with a water tower for efficient thermal management (superior to air cooling).
• Low-Noise Operation: Progressive cavity recycling pumps (≥25 L/min) minimize acoustic interference.

Applications & Value

• Industries: Hydraulic component manufacturing, automotive, energy, and heavy machinery.
• Quality Assurance: Validates performance metrics to ISO/JB standards, reduces R&D iteration cycles.
• Scalability: Compatible with future upgrades (e.g., OPC UA for digital twin integration).

Certifications & Support

• Compliance: Meets IEC 61326-1 EMC standards (electrical safety certification available upon request).
• Service: FAT reports, sensor calibration certificates, and 24/7 technical support included.

Elevate your testing standards with DAZHUO’s cutting-edge engineering solutions.