PC+PMMA Material High-Pressure 3D Molding Process With UV Texture And Color Patterns

PC/PMMA composite materials also have the following advantages:

Excellent transparency: PC/PMMA composite material has high transparency

Flame retardant and fire-resistant: PC is a flame retardant material, a Class B flame retardant (international UL94-V2), a self-extinguishing plastic that is not easy to burn, and PMMA is not easy to burn flame retardant.

Impact resistance, crushing resistance, and strength indicators: Under the same thickness, the impact strength of PC is 30-50 times that of PMMA. PC thick plates starting from 6mm are bulletproof materials, and ordinary adults with 3mm PC plates will not be crushed by a hammer.

Heat resistance, temperature resistance, and weather resistance: When PMMA reaches 70 degrees, it is easy to soften, while PC is 120 degrees, making it more heat-resistant and heat-resistant. The working temperature of PC has been widely used.

Environmental protection: PC is an environmentally friendly plastic, while PMMA has certain physical properties.

Excellent lifting performance enables it to create a 3D three-dimensional appearance

Can print complex and high-precision patterns for excellent appearance

Product Properties:

In Mold Decoration process introduction:

In Mold Decoration(IMD): use PET film coated on the surface as the carrier to print ink pattern layer, adhesive and ink curing on the printing surface. Then it is heated and baked for hot pressing forming and trimming. Put the shaped PET film into the injection mold cavity through manual or mechanical hand to fill the plastic, and melt the adhesive to bond the PET film with the ink pattern layer to form a whole with the plastic under high temperature.

Expansion area:

In addition to PET materials, it can also be cloth, PU leather, wood chips, bamboo chips and other sheet materials

In Mold Decoration product process:

1.Sheet cutting: cut a whole roll of sheet into small pieces

2.Pre-baking: the purpose is to eliminate the stress inside the sheet and make the sheet stretch

3.Printing: print different patterns on the diaphragm

4.Ink curing: curing the ink on the sheet to make the ink highly integrated with the sheet

5.Punching: punch holes in the diaphragm to fix the diaphragm for the next process

6.Cutting: cut the diaphragm into smaller pieces

7.Diaphragm forming: mold the diaphragm into product shape

9.Edge cutting and material removal: cut off the excess edge material

10.In-mold injection molding: put the molded diaphragm into the mold of the injection molding machine to inject plastic

11.Water outlet: remove excess plastic

12.Inspection and packaging:Conduct a comprehensive inspection on the finished products to confirm that the quality is qualified, and then pack them for shipment

In Mold Decoration product customization process:

1. The customer provides IMD PARTS data, including the designed three-level diagram and ID effect diagram;

2. Evaluate and confirm the drawings;

3. Both parties sign the mold contract;

4. Pay the first payment of the mold;

5. Start mold production;

6. Proofing;

7. Confirm the sample;

8. Sign order contract;

9. Pay the first payment of the order and the last payment of the mold;

10. Production;

11. Deliver the goods and pay the balance of the order at the same time

Why choose us

We are the first professional IMD PARTS manufacturer in China,Founded in 2009, the company's industrial park covers an area of more than 30000 square meters, has a high-precision dust-free workshop, and has nearly 100 excellent management personnel, 35 engineering and technical personnel, 50 quality personnel, a total of nearly 500 employees, more than 500 injection molding equipment, and a monthly production capacity of nearly 15 million pieces; From engineering research and development to mold production, diaphragm printing, diaphragm molding, diaphragm injection molding, inspection and packaging, there is a complete process production process.

Full-process dust-free workshop operation

Full-process dust-free workshop operation

Our company has won the honors of high-growth enterprise, industry benchmark enterprise, contract-abiding and creditworthy enterprise, high-tech enterprise, etc

HXS has become a long-term partner of more than ten top 100 enterprises in the world