Intermediate Frequency Induction Heating Machine For Composite Welding Of Different Materials
Descriptions:
In medium frequency machines,parallel oscillating structure is used . IGBT module power components and our fourth generation inverting control technologies are applied to ensure high quality and reliability. Fully protection is adopted such as over current protection, water fail protection, over temperature protection, over voltage protection, short circuit protection and phase fail protection. When working, output current, output voltage , oscillating frequency and output power are all displayed on the operating panel to help in the design of the coil and adjust of the machine.
Type | Application range | Frequency selection | Power selection |
Brazing | Drills,turning tools, reamers, milling cutters, drills, etc. and composite welding of different materials on the bottom of stainless steel pots. | The larger the welding volume, the lower the frequency should be. For tools with a volume smaller than 30*30*30, high frequency can be used; if it is larger than 30*30*30, medium frequency can be used. Principle: The larger the diameter of the workpiece, the lower the bridging rate should be. | It depends on the specific workpiece shape, material, solder, etc. |
Diathermy | Hot rolling of fasteners, standard parts, auto parts, hardware tools, copper rods, twist drills, etc. | Above Φ20, intermediate frequency (1-20KHZ); Φ5-20, high frequency (20-100KHZ); Below Φ5, UHF (100-500KHZ) | Select the appropriate power according to the production efficiency. The higher the power, the faster the speed. For details, please consult the company's technical personnel |
Quenching | Shafts, gears, sprockets, machine tool guide rail accessories quenching, etc. | Principle: The shallower the hardened layer is required for the workpiece, the higher the frequency should be. Ultra high 100-500KHZ below 1mm ; 1-2.5mm Super Audio 20-100KHZ ; Intermediate frequency 1-20KHZ above 2.5mm . | Combined with the shape of the workpiece, quenching method, quenching hardness, hardened layer requirements and materials, etc., you can consult the company's technical personnel for details. |
Annealing | Metal wire and pipe annealing, hydraulic fittings, auto fittings, knife scissors, stainless steel pot annealing, etc. | Combined with the comprehensive consideration of workpiece annealing requirements, annealing speed and materials, please consult the company's technical personnel for details. | |
Smelting | Gold, silver, copper, lead and other precious metals | Intermediate frequency; optional high frequency for small capacity | Depends on furnace and production efficiency |
Welding | Heating coating of aluminum-plastic pipes, steel-plastic pipes, cables and wires; aluminum foil sealing used in food, beverage and pharmaceutical industries. | Depends on the specific situation | Depends on production speed, material, temperature |
Special features | Such as dual-frequency equipment, multi-load matching type (dual head, multi-tap), automatic control type, one-to-two, bridge oil pipeline elbow, constant power constant current, flexible connection sensor |
Main Features:
Big power, low frequency and good diathermancy.
High frequency, low power consumption, easy installation and simple operation.
It can continuously work for 24 hours for the comprehensive full load design.
It adopts the IGBT inverter circuit in parallel connection, which ha high load adaptability.
It has functions as over-voltage, over-current, over-heat, phase loss and water shortage alarm indications as automatic control and protection.
Compared with other heating models, it can significantly promote the economic benefits, improve the quality of heated work pieces, save the energy and material, alleviate labor intensity and improve the production environment.
Main applications:
Medium frequency machines are usually used in the penetration heating occasions, for example, rod heating for forging rod end heating
Melting of almost all kinds of metals
Heating of stators or rotors for fitting
Heating of tube end for extrusion