30KHZ 160KW Digital Induction Heating Heat Treatment Machine with 2200MM Induction Hardening Machine

The Infineon IGBT Digital induction heating equipment with our 2.2M PLC Induction Hardening Tool manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

1) Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission.

2) Top tip control by motor, and easy adjust according to workpiece’s length. In order to ensure the normal rotation of the workpiece clamping table can be employed .

3) Rotation by servo Motor speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality.

4) Workpiece Stepping motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp.

5) Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .

6) Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs.

7) Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

8) Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

Technical Paramater:

Application:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).

2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,

chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,

chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

7. Harden the shaft and gear, Sprock.

Advantage Induction Heating System.

1. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type and Lamp Vacuum Tube type. Small size.

2. Series Resonancce IGBT type machine, will not interference other equipment working, No need special input transfromer to working this

machine.

3. Mitsubishi PLC control system it is easy to operate the hardening System.

4. Rotate, UP and Down movement by Servo Motor, high working accuracy.

5. Thimble Clamp device control by Cylinder control, Other supplier by manual to control.

6. Forward and backward movement by Motor(other supplier by manual to adjust the coil position), can easy to adjust the coil position to right way with induction coils.

7. Top tip movement by motor.

8. Hardening Transformer set on the quenching system, no need you prepare any table to set the transformer.After we debug the machine in our company, then you can use it directly. Very convenient.

9. Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.

10. Full digital electricity circuit, Touch Screen Digital Display, More stable performance compare Analog Circuit.

11. Adjustable transformer, can work different workpiece with different coil, let all workpiece reach to best working efficiency.

12. The Induction Hardening system is our standard goods, almost very month we have such order, good quality control. 22 years experience for such filed.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.