Specifications
Brand Name :
ORD
Model Number :
DSP-500KW ORD-2200MM
Certification :
CE,ISO,SGS, TUV
Place of Origin :
China
MOQ :
1SET
Price :
USD20,000.00-USD28500
Payment Terms :
T/T, D/P, Western Union, MoneyGram
Supply Ability :
100 SETS/MONTH In Stock
Delivery Time :
30 Work days
Packaging Details :
Exported Wooden Box
Name :
Induction Quenching Machine Tool
Application :
Hardening shaft, Gear, Bushes, Pipe, Roll
Heating Principle :
Non-Contact Heating
Type :
DSP-500KW
Power :
500KW
Input Current :
750A
Voltage :
380V/415v/440V/480V*3Phase 50-60HZ
Working Frequency :
10-40KHZ
Display :
Touch Screen/Digital Display
Control Way :
PLC System
Workpiece Length :
1-2200mm
Max Weight :
600KG
Work Diameter :
Shaft, Roll: 1-600mm Gear: 1500MM
Rotation speed( stepless variable speed) :
0-200 r/min
UP and Down Speed :
0-200mm/s
Up and Down Accuracy :
0.05%
Rotation Accuracy :
0.05%
Up and down Guide Rail :
Linear precision guide
Up and down Motor :
Servo Motor
Description

500KW Digital Induction Heating Machine with 2.2M Induction Hardening Tool for Gear, Shaft, Bushes, Roll, Pipe

Features:
1. Digital Induction Heating Machine with Induction Hardening Tool together to quench/Hardening the Gear, Shaft, Bushes, Roll and pipe. Control the hardening quality and improve hardening efficiency.

2. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .

3. This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
4. Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
5. Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6. Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
6. Hardware isolation interface:It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
7. Remote communication interface:
8. Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
9. Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.

10.Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

11. Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.



Parameters:

Model DSP-500KW
work power 380V /415V AC *3phase 50HZ-60HZ
input current 750A
Fluctuating output power 500KW
Working Diamater Gear:1-1500mm, Shaft:1-600MM
fluctuating frequency 10-40KHZ
the flow rate of cooling water 0.15-0.3Mpa
water temperature protection point 40C
Product size main :800x1000x1800 mm
transformer :800x600x700 mm
Net weight main : 300KGS
Transformer: 165KGS


Workpiece Clamp Length  0-2200 mm
Slider maximum stroke     0-2350 mm 
Working Diameter   1-800mm    
The max tactical diameter   800MM
The max weight     600 Kg
Water Tank Height 600MM
UP and Down Speed 0-200mm/s
Rotation speed( sleepless variable speed) 0-200 r/min
Up and Down Accuracy 0.1%
Rotation Accuracy 0.1%
UP and down way Workpiece Movement
Up and down Guide Rail Linear precision guide
Up and down Lead Screw Ball Screw
Top tip Clamp counterweight
Top tip Guide Rail Support Framework
Top Tip Lead Screw Double axis guide rail
Rotate Device Synchronous belt
Counterweight direct Optical axis
Counterweight suspension Chain
Up and down Motor Servo Motor
Top Tip motor Adjustable-speed motor
Rotate Motor Stepping motor or Servo Motor
Water pump S.S Water Pump 1.1KW
Spray Water Value yes
The Quenching machine line structure Vertical
Human-Computer interface Touch Screen
Control System PLC
Size: 1600mm*1200mm*3800mm
Weight: Approx 1.5T

Application:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).
2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,
chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,
chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.


Advantage:
1. CE certificated, more than 22 years experiences, high quality control and good performances.
2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type

3.Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.

4.Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.

5.Water Pressure and water Temperature Meter in the machine.
6.Adjustable Transformer, more options for you to connect different induction coils. Will be large using for different workpiece.


After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear

500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear

Send your message to this supplier
Send Now

500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear

Ask Latest Price
Brand Name :
ORD
Model Number :
DSP-500KW ORD-2200MM
Certification :
CE,ISO,SGS, TUV
Place of Origin :
China
MOQ :
1SET
Price :
USD20,000.00-USD28500
Contact Supplier
500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear
500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear
500KW Digital Induction Heating equipment Vertical Scanner Induction Hardening For Gear

OURUIDA CO.,LTD

Verified Supplier
3 Years
guangdong, foshan
Since 2000
Business Type :
Manufacturer
Total Annual :
1,200,000.00-1,666,000.00
Employee Number :
44~80
Certification Level :
Verified Supplier
Contact Supplier
Submit Requirement