50-200Khz 80KW Digital High Frequency Induction Heating Machine for Quenching, Hardening, Tempering

Technical Parameters:

Main Features:

1. It has very high frequency, fast heating speed, high efficiency and easy operation.

2. High Frequency, good for Precision Instrument Quenching, Hardening. and Gear, Shaft, Pipe Quenching.

3. Infineon IGBT and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.

4. 100% Duty cycle, continuous working is allowed at maximum power output.

5. Simple to install, Installation can be done by unprofessional person very easily;

6.Transformer Ratios can connect different Induction coils,Work different workpiece.

7. Front Panel use the LCD Touch Screen, Key and Power Switch, all digital display, can use Switch Signal( Electrical frequency signal) to control the machine start and stop, and control the power via PLC.

8. Can display heating time, Power, current,Frequency and so on in the touch Screen. Visual Human-computer Interface makes the operator feel more intimate and intuitive.

9. There are 5 working model, manual, timer, Fixed temperature, Constant Temperature, section heating model.

1) Manual, On and stop in the Switch

2) Timer, setting heating time, after reach the heating time, then stop.

3)Fixed Temperature: Set the heating temperature that we need it, when the reach to the temperature that we need it, then stop the machine.

4) Constant Temperature: Adjust the heating power automatic to keep the same temperature to the workpiece.

Note: Fixed temperature and Constant Temperature working should connect the Infrared Thermometer sensor.

5) Section Heating model, there are 8(S1-S8) options, each section can set the heating power, timer, temperature or constant temperarture, temperature or constant temperature just can choose any one. Power as 0 means no need to heat, put the paramater that you need to set, if not choose that function then show"--

9.There are 9 (P1-P9)programs, which can memorize 9 different workpiece in the machine, and select programs by clicking P(P1-P9). Can save much time if you have many workpiece in one machine, you can choose the programs (P1-P9) to fast working.

Application:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).

2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,

chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,

chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

Advantage:
1.More than 22 years experience, stable and goods performance!
2.CE,SGS, TUV,ROSH certificated
3. Infineon IGBT Machine, Saving 20-30% electricity compare with SCR type.
4.Suitable for a large range, heating, quenching, forging, melting, soldering and so on.
5. Non-contact induction heating, no flame,less environment pollution, Environmental protection and energy saving products.
6. High efficiency,high output&high reliability
7. Small size &light weight

Working Principle: (What is induction heating? How does induction heating work?)
During induction heating eddy currents are induced in an electrically conductive metallic workpiece by an alternating electromagnetic field. These are converted into heat by magnetic loss. - Or, simply put, the metal heats up due to the current flow produced in the workpiece. This enables induction heating to introduce heat directly into the workpiece rather than through connectivity from an external source such as heating with a flame or in a furnace. This process thus achieves a very high degree of efficiency. Additionally, heating can also be accomplished passing through non-conductive materials. The surrounding area is only heated indirectly.