INDUCTION FORGING AND HEATING MACHINE:

Induction forging is a process in which an induction heating system preheats metals and presses them into shape using a hammer or press. The applications for induction forging vary greatly, but before you get started assessing your applications, it's helpful to have a good understanding of the process. So, let's get started.

PRINCIPAL PROCESS

First, it's important to understand that induction heating is a non-contact process that uses the main principles of electromagnetic induction in order to effectively produce heat. Electric current can flow through a material when it is placed in a strong alternative magnetic field; this causes Joule heating. With magnetic materials, the excess heat is generated below the Curie Point -- the Curie point is the temperature at which certain magnetic materials undergo a sharp change in their magnetic properties. The Curie point of iron, for example, is 1,418 degrees Fahrenheit (770 degrees Celsius).

The depth of the generated current is determined by both the frequency of the alternating field as well as the material's permeability. Materials with high permeability (100–500) are easier to heat via induction heating. Iron and its alloys respond well to induction heating due to their ferromagnetic nature.

2.MAIN CHARACTERISTICS:

1)Infineon IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.

2) 100% Duty cycle, continuous working is allowed at maximum power output.

3) Display of heating power and heating current and oscillating frequency.

4) Simple to install, Installation can be done by unprofessional person very easily;

5) Light weight

6 ) Advantages of the model with timer: the power and the operating time of the heating period and the retain period can be preset respectively, to realize a simple heating curve, this model is suggested to use for batch production to improve the repeatability;

7) The separated models are designed to fit the dirty surrounding of some cases.

8)Heating time can set 1-999S also can set 0.1-99.9S.

9)Water pressure meter install the machine, can check water pressure at the meter, easy to know whether your cooling system is enough or not.

10) Energy Saving Up to 20-30% compare with SCR machine.

11) Soft Switch Technology And prefect Protection system( Over Heat, Over Current, Under Voltage, Over Voltage, Phase Fail, Lack Water) enhance Good Reliability.

12) 4 Different working modes:

P0: Means work at the manual, the machine will Sequential timing, Timer 1 shows the heating time, Timer 2 shows working frequency, when you Press, then the machine stop it. If use the Foot Switch, Step On the Foot Switch not loose it, then the machine is working, loose the foot switch, then the machine stop heating.

P1: Means Work at time we set it before heating, Timer 1: means heating time( this is countdown count time, Timer 2: Display Working Frequency. For example: If you set heating time 20S, the machine will countdown count time, when finish 20S then stop the machine automatically. If use the foot switch, Step on the foot switch then loose is at once, the machine is working, when finish the heating time that we set, then the machine stop it automatically.

P2: 2 Sections Heating( Section 1 for heating, section)

INDUCTION HEATING MACHINE APPLICATIONS: