160kw IGBT Gear Shaft Induction Tempering Annealing Quenching Hardening Heat Treatment Machine
1.Features of medium frequency heating equipment
The intermediate frequency heating equipment adopts IGBT inverter power devices, which are highly efficient and energy-saving, and the heating is easy to control. The heating current value and heating voltage value can be set, and the current, voltage, power and frequency are all displayed, making the operation of the equipment more intuitive, simple and convenient. The intermediate frequency heating equipment performs quenching heat treatment on the ball head, and its quenching speed is very fast. Such a fast speed effectively avoids the oxidation and decarburization of the workpiece during the quenching process, reduces the deformation of the workpiece, and ensures the quenching effect. Better It is the intermediate frequency heating equipment that will not produce noise and dust when quenching the ball head, which greatly improves the working environment of the workers and provides protection for the health of the workers.
2. Technical Parameter of High Frequency Induction Hardening Quenching Machine:
Working voltage | 380V/50HZ |
Voltage range | 340V-420V |
DC power | 160KW |
DC current | 240A |
Oscillation frequency | 18-23KHZ |
Efficiency | 90% |
Duty cycle | 100% |
Weight | 260KG |
Dimension | 600*480*1360mm,800*500*580mm |
Cooling water flow | 0.2MPa-50L/Min,0.2MPa-60L/Min |
3. Induction Quenching Hardening Machine Application:
(1) For auto parts and motorcycle parts hardening.
(2) For machinery parts, like gears, transmission wheels, axles, shafts, spline shafts, ball stud hardening.
(3) For machine tools quenching, like guide rail machine tools hardening.
(4) For spanner, pliers, CNC machines, hammer, axe hardening etc.
4. Brief Introduction of Induction Quenching Hardening Machine :
Our leading products with IGBT series parallel induction heating technology as the core. With super audio, medium frequency inverter power supply, PLC, CNC system automation control of cohesion.
Our campany's machine used six majior application fields:
1. metal forging,metal casting
2. indition brazing
3. induction hardening
4. induction annealing
5. quenching and high temperature tempering
The induction coil of the intermediate frequency heating equipment can be replaced freely, which enables the equipment to complete heat treatment processes such as quenching, annealing, tempering, normalizing, and tempering, as well as welding, smelting, thermal assembly, thermal disassembly, and diathermy forming. , Widely used in various industries.
5. Advantages of medium frequency induction heating furnace:
1. Power saving: 30% less power than the electronic tube type, 20% less power than the thyristor medium frequency.
2. Stable performance: complete protection, no worries.
3. Fast heating speed: no oxide layer, small deformation.
4. Small size: light weight, easy installation.
5. The sensor is isolated by the transformer, which is safe.
6. Environmental protection: no pollution, noise and dust.
7. Strong adaptability: it can heat various workpieces.
8. The temperature and heating time can be precisely controlled. High processing quality.