Fully Automatic Continuous Waste Plastic Tyre Pyrolysis To Oil Extracting Machine With Installation
The fully continuous pyrolysis equipment can continuously feed, and the oil residue after cracking can be slag discharged without stopping the heating and cooling; The whole process is carried out at the same time while feeding the material and discharging carbon black at the same time, eliminating the need for cooling and slag discharge and other links. Preheating works continuously for more than ten days or even dozens of days. While improving productivity, it reduces the number of preheating times. , energy saving and high efficiency.
Raw Materials:
Scrap tires/rubber : One of the main components of tires is rubber. Various scrap tires and rubber materials can be used in oil production, rubber cable jackets, rubber soles and all other types of rubber sheets or carpets. For example, the oil yield of large car tires, truck tires, and engineering vehicle tires is 45%-52%; the oil yield of small car tires, motorcycles, and bicycle tires is 35%-40%; The oil rate is about 35%; the oil rate of various rubber sheets or carpets is 30%; the oil rate of unclassified rubber is about 35%.
Waste plastics: With the exception of PVC and PET, almost all other plastics can be pyrolyzed to make oil. For example, the oil yield of pure PP, PE, PS can reach more than 90%; the oil yield of ABS is more than 40%; the oil yield of pure white plastic sheet is about 70%; the oil yield of instant noodle packaging bags is 40%; The oil rate is 20%; the oil yield of wet papermaking waste is 15%-20%; the oil yield of dry papermaking waste is 50%; the oil content of plastic household waste is 30%-50%; pure plastic cable sheath The oil yield is 80%; the oil yield of pure plastic bags is 30%.
Sludge: There are bottom sludge, tank bottom sludge, refinery sludge, crude oil sludge, petroleum sludge, engine sludge, etc. The oil content of different sludge materials determines the oil yield.
Final Product
End Product | Percentage | Usage |
Fuel oil | 40-45% | 1. Used as fuel in Industrial such as steel&iron factories, |
Carbon black | 30-35% | 1. Used for construction bricks; |
Steel Wire | 12-15% | Sold or reprocessing |
Sync gas | 3-5% | Recycling during the operation |
Technical Specification
NO. | ITEM | Specification |
1 | Suitable Raw Materials | Small pieces of Waste tyre, rubber, waste plastic≤5cm |
2 | Operating Mode | Fully Continuous Operation |
3 | Structure | Horizontal Type Revolve |
4 | Loading and discharging | Fully Automatic Feeding and Discharging under High Temperature at Same Time |
5 | Capacity(24h) | 30ton, 50ton, 100ton |
6 | Work Pressure | Slightly Negative Pressure |
7 | Oil Yield of tyres | 40%-45% |
8 | Reactor Rotational Speed | 1R/M |
9 | Installation Power | 110kw |
10 | Cooling Method | Cycle water |
11 | Type of Drive | Sprocket Wheel |
12 | Heating Method | Hot Air |
13 | Noise dB(A) | ≤85 |
14 | Main Reactor Weight (MT) | About 20Mt |
15 | Total Weight(MT) | About 45Mt |
16 | Installation Space Required | 60m*20m |
17 | Manpower | 2 person/shift |
18 | Shipment | 5*40HC |
The used tire to fuel oil production line working process :
feed raw material (belt conveyor)-- heat(reactor)-- oil gas comes into being-- impurity deposits (gasseparate)--heavy oil deposiys(depositing tank)-- cooling down(cooling pool)-- get light oil(light oil tank)--flammable gas reheat reactor--take out carbon black(screw conveyor)
Technical Advantages
1.Outstanding Features:
a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New design of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.
Advantages
1.Fully automatic and 24 hours continuous production adopting advanced technology can produce good quality fuel oil.
2.Full Automatic,no need labor ,high-temperature and enclosed discharging,which is enviromental-friendly,clean and dust-free.
3.Unique anti-sticking devices ,which can achieve continuous production of special materials.
4.Large capacity with 20-50 tons per day ;Durling production,there is no need for fule because the non-condensable gas produced by pyrolysis can support the whole process of production.
5.Environmental-friendly and pollution-free(general hazardous waste processing standards),with national patent smoke scrubbers which can remove acid gas and dust from smoke.
Picture Details
Henan Jinzhen Waste Tyre Renewable Machinery Co., Ltd is located in Xinxiang city, Henan Province, which is specialized in manufacture
waste tires/plastics pyrolysis machine,
scrap tires/plastics/rubber to oil plant,
Used tires/plastics/rubbers recycling system,
Old tyre/plastic/rubber refining to oil equipment,
Extracting crude oil/fuel oil/furnace oil from waste tyres/plastics/rubbers unit,
waste/used engine oil distillation to diesel machine,
oil mud recycling/pyrolysis to petrol plant
Waste Drilling oil to diesel and gasoline machine