30 Ton Fully Continuous Waste Tire Tyre To Oil Pyrolysis Plant For Used Tyre Recycling

Continuous Tyre Pyrolysis Plant is controlled automatic mode from the operator’s touch screen. Process data is controlled and monitored by various instruments and a control system. Safety interlock system monitoring deviations from main process parameters ensures the plant’s safe operation and long life. The plant is supplied with air cooling system that cools media (cooling water). Continuous Tyre Pyrolysis Plant include the following assemblies: pyrolysis assembly, condensation assembly, control system equipped with safe start devices.
Reactor adopt anti-coking solution, totally different from other China manufacturer, no dust adhering on the wall.

Specification

Working processing of PLC control continuous pyrolysis plant

The source material is continuously fed into pyrolysis reactor, where it is decomposed under heating in a primarily non-reactive environment.
1. Solid wastes (plastic/tyre/rubber) is fed by screw conveyor from the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the heat temperature rises to the set value, the decomposition process starts.
3. After the operation process is stable, heating is carried out by gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers. Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the non-condensed gas is used as fuel to sustain the heating process, enhancing its performance and significantly reducing operating cost.
6. The solid residue is discharged from the lower part of the reactor and shifted to receiving hoppers by the screw conveyor without oxygen access.

Warranty:
1. Guarantee on the equipment after putting into service –one year. Guarantee on the equipment from the date of shipment -18 months. Service life -10 years.
2. Thermal decomposition plant is equipped with online monitoring modules, requiring internet access for data recording.

Main feature of PLC control continuous pyrolysis plant

1. catalyst chamber - reduce speed of oil gas; improve oil quality

2. oil-water separator - avoid oil gas being back to reactor for safety

3. cooling system (cooling pipe and vertical condensers / horizontal condensers) -better condensing effect, more oil you will get

4. oil tanks - collect oil

5. anti-back fire device - recycle tail gas to furnace as fuel; second water closing for safety

6. negative pressure device - guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.

7. dust removal system - ensure the smoke reach national emission standards

8. auto-feeder - shorten feeding time; feed more raw material; save workers.

Advantages

1.Outstanding Features:

a. The reactor need preheat at the first when the machine starts producing.

b. 24h continuous working for 20-30 days without any stops.

c. No need fuels, sync gas is recycled during the operation.

d. Large daily capacity:20-25T/D;25-30T/D

e. New desing of vertical condensers. Good oil quality with high profit.

f. Low requirement on the raw materials.

2. Security:

a: Adopting automatic submerged-arc welding technology

b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming

system.

3. Environmental-friendly:

a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b: Smell during operation: Fully enclosed during the operation

c: Water pollution: No pollution at all.

d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

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