High Tech PLC Control Used Oil Purification Waste Engine Oil Distillation To Diesel Plant
Waste engine oil /pyrolysis oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After being distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with Jinzhen matched color and smell removal system, you will get clean diesel oil as final products with beautiful light yellow color.
This machine will need one-time catalyst which is produced by our company only, there is no need to buy from other catalyst factory as we have the catalyst formula .it is customized.
The pyrolysis oil with black color after distillation and remove color and smell , we will get synthetic diesel oil with yellow color,which can be used for diesel engines like trucks , tractors , ships etc.
No. | End Production | Yield | Usage |
1 | Diesel | 73% | Used for diesel engine |
2 | Gasoline | 12% | Used for gasoline engine |
3 | Residue Oil | 9% | * Feeding into Pyrolysis Machine for second Pyrolysis * Sold directly for building road |
4 | Non-Condensible Gas | 3% | Recycle as Heating fuel after treated by Gas-treatment System |
5 | Other | 3% | * Water and impurity 2% * Loss 1% |
Technical Specification
Working process of waste engine oil distillation machine
Work process
1. Heat the heat conduction oil with the heat conduction oil furnace;
2. The heat conducting oil flows into the coil in the distillation reactor and heats the waste engine oil in the distillation reactor;
3. When the waste engine oil is heated to a certain temperature, the reactor is directly heated with fuel. As the temperature increases,the
waste engine oil produces oil and flows into the buffer tank. The odorous light components in the waste engine oil can be distilled and
collected into the distillation tank.
4. The oil gas from the buffer tank enters the catalytic tower. In the catalytic tower the macromolecular oil gas are broken down into
smaller molecules.
5. Oil gas of small molecules enter the cooling system through the catalytic tower and are cooled into liquid oil;
6. After the oil gas steam out,the distillation reactor memory has plenty of hot asphalt, which can be extracted by the asphalt pump.
The main list of waste oil distillation equipment
A. Vertical reactor/Horizontal reactor
B. Reducer system
C. Condensation system
D. Collector
E. Oil collecting tank
F. Residue tank
G. Oil-gas separator
H. Water cooling system
I. Water seal
J. Pressure & Temperature monitoring gauge
K. Deodorization system
L. Efficient anti clog cooling system
M. Gas heating system (waste gas process system)
N. Smoke desulphurization and dust removal system
Equipment Feature
Oil yield reaches to 90%, conversion rate to 100%.
Unique heat system by hot air, avoid high temperature heat reactor directly. Equipment Would be safer and longer working life.
Research and develop catalyst aiming at fuel oil,to make a better performance at catalyst.
Equipment processing use full automatic submerged arc welding,X-ray flaw detection to ensure excellent quality.
Technological Process
Raw oil after dewater process goes into reactor. Heating, gasifying and cooling to get petrol and diesel component.
After heating and gasifying, Petrol gas expels from top outlet of catalyze tower, and goes into petrol storage tank after cooling through
condenser.Then inject petrol into another big storage tank.
After heating and gasifying, Diesel gas expels from top outlet of catalyze tower, and goes into diesel storage tank after cooling through
condenser. Then inject diesel into another big storage tank.
Distilled diesel after treatment by oil reconcile tank,will becoming fuel oil with high quality.
A little of flammable gas go through medium tank and into exhaust gas treatment equipment to be processed. And then go through water deal
into furnace to burn.
After-sales service
1.Engineers with over ten years’ waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.
2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.
3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.
FAQ of waste engine oil distillation machine
Q: Are there any bad smell or odor from waste tyre oil distillation equipment while distillation system is working?
A: There will be no smell at all as the gas produced by waste oil distillation plant will be purified by our exclusive tail gas purification unit before emission.
Q: What is the yield of this waste tyre oil distillation equipment?
A: Typically the yield of our waste oil distillation plant is between 85-90% (depending on variations of water content, light HC and others ingredients from waste oil.)
Q: How many areas are required to build the waste tyre oil distillation equipment?
A: The land area required usually depends on the capacity of your plant. We can calculate the area needed and give you the plant designs.
Q: What is the warranty of the waste tyre oil distillation equipment?
A: 12 months free guanantee and life long standard paid service.
Q: Can you install the production line and train our stuffs?
A: Yes we can. We'll send engineers to help you install the waste oil distillation plant and train your workers until the machine is skillfully operated.
Successful Case