Waste plastic recycling pyrolysis plant is a kind of machine that can dispose of waste plastic into fuel oil.
Plastic to oil ( plastic pyrolysis plant ) is environment friendly technology for disposal of plastic waste. Jinzhen Machine has more than 20 years of experience in operating and installing plastic pyrolysis plants.
In pyrolysis process, the plastic waste is not burned. But instead , plastic is chemically broken down into Pyrolysis Oil, Hydrocarbon Gas and Carbon Black.
Raw Material:
Flow Chart
1) Feeding: It takes 1-2 hours. Tires below 1.4 meters in the intermittent cracking system can be fed directly to the whole tire, and large tires need to be cut before feeding; continuous cracking systems need to be broken and fed by the feeding system Enter the host;
2) Heating: It takes about 10 hours. Generally, when it is heated to 2 hours, oil and gas will be generated;
3) Cooling: Oil and gas are condensed into oil through a cooling system;
4) Tail gas recovery and utilization: In the process of heating and cracking, in addition to oil and gas, some flammable but non-condensable gases are also generated. We call it "tail gas". This gas can be directly recycled for heating and cracking the reactor to save Fuel, can also be used to generate electricity or burn to provide a heat source;
5) Carbon black and steel wire slag removal: When the cracking process is over and oil and gas are discharged, the remaining materials in the reactor need to be discharged to carry out a new cracking process. These residual materials mainly include carbon black steel wires used to make tires.
SPECIFICATION OF THE WASTE TYRE PLASTIC PYROLYSIS MACHINE | |
Capacity | 1ton , 5 ton , 8 ton, 10 ton , 15 ton , 20 ton |
Reactor material | 245R steel plate , Q345R steel plate , stainless steel |
Reactor thickness | 16mm , 18mm |
Weight | 30-40 ton (various by different design and capacity) |
Machine landing area | 300-400 square meter |
Working power | 20-28 KW (various by designs and capacity) |
Operating workers | 4-6 workers per shift , 3 shifts per day |
Processing time | 2 hours feeding , 4 hours preheating , 10 hours oil producing , 4 hours cooling reactor , 2 hours discharging carbon black , 0.5 hours pull steel wire out. (Take 10-12 ton per day for example) |
Avaliable input raw material | waste tires , waste plastic , pp , pe , ps , abs , PMMA /acrylic scrap , aluminum scrap .oil sludge , drilling mud |
Heating fuel | Pyrolysis oil , natural gas , coal , wood ,electricity |
Advantage
1. Reactor made of Q245R boiler steel plate, 16mm/18mm thickness.
2. Integrated design condensing system and dedusting device shorten the installation time and the welding quality can be ensured. besides , it is easy for transportation.
3. Pyrolysis oil can be used for heating the reactor , one set machine need 3-4 oil burners.
4 we have different grades dedusting devices to meet different countries emission standard.
5. A serious of safety devices to ensure the machine working smoothly.
6. Tail gas (can not be turned into liquid oil but combustible oil gas ) are go back to the furnace for second burning as heating fuel to heat the reactor , thus to prevent pollution.
Safety measures /Devices
Our plastic pyrolysis machine is equipped with anti-clogging device, pressure gauges, alarming system, safety valves, negative pressure device (vacuum device), and oil-water separator.
Usually our machine is working under normal or negative pressure. In case of congestion, cause pressure, alarming system will ring, if no response from workers, safety valve could release pressure automatically.
Negative pressure device could make sure our machine working under negative pressure, more safety.
Oil-water separator could avoid oil gas go back to reactor, cause explosion.
Picture of Waste Plastic/Rubber/Tyre To Fuel Oil Pyrolysis Plant