1ton/hour Hot dip galvanizing furnace variable frequency temperature regulation for fasteners screws nuts nails

1. widely used fields of hot dip galvanizing furnaces

HDG furnace are widely used in various industries such as construction, automobiles, ships, furniture,

electricity,transportation, and communication. Metal products in these industries often need to withstand

harsh environmental conditions,so galvanizing has become an important anti-corrosion method.

2. Equipment overview

2.1The hot dip galvanizing furnace immerses metal products in molten zinc to form a uniform layer of zinc

on the surface of the metal.This layer of zinc can effectively resist the erosion of atmosphere, moisture, and

chemicals, thereby extending the service life of metal products.In the construction industry, galvanized steel

is widely used in building structures, pipelines, steel beams, etc. to improve their weather resistance and corrosion

resistance.In the automotive industry, galvanized parts can resist corrosion from road salt spray and humid environments,

thereby extending the service life of cars.In the shipbuilding industry, galvanized components can resist the corrosion of

seawater and improve the durability of ships.

2.2Ceramic zinc pot

Ceramic zinc pot with a one-time molding size of 1200 × 800 × 1000mm made of high-temperature resistant castables

2.3Zinc kettle heating equipment heating rod

2.3.1Zinc galvanizing furnace efficient and energy-saving design:
Special hot-dip galvanized heating wire
SSR module integration
2.3.2Intelligent control technology:
High precision PID temperature control
Deep reinforcement learning optimization control
Transfer learning furnace temperature prediction algorithm
2.3.3No faults, no maintenance and environmental protection:
Integrated diagnosis and repetitive functions
Continuous power regulation of intelligent instruments.

2.4Electric control

The intelligent temperature control system uses PID calculation and automatic adjustment of the temperature

control system to ensure that the heating temperature is controlled within ± 2 degrees, meeting the process

temperature requirements of hot-dip galvanizing heating equipment. The system equipment has functions such as

digital current display, automatic temperature control display, and is equipped with leakage protection devices and

over temperature alarm devices. Temperature detection uses high-precision temperature control instruments and

signals from different temperature sensors to detect and provide feedback to intelligent temperature control instruments.

The instrument adopts fuzzy rules for PID regulation, which has the characteristics of no overshoot and high precision.

The system is well-designed, highly automated, safe and reliable, and suitable for a wide range of industrial applications.

3.Production line requirement